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VANADIUM RESOURCES LIMITED — Capital/Financing Update 2022
Oct 3, 2022
66018_rns_2022-10-03_f427bb4d-41e8-4d34-af27-b2a7963602bb.pdf
Capital/Financing Update
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04 October 2022
DFS DELIVERS A$1.9BN NPV CONFIRMING WORLD CLASS STEELPOORTDRIFT VANADIUM PROJECT
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*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
Cautionary Statement LR 5.16.4 There is a low level of geological confidence associated with the inferred mineral resources and there is no certainty that further exploration work will result in the determination of indicated mineral resources or that the production target itself will be realised.
Jurie Wessels (Exec. Chairman) commented: “The robust and outstanding nature of the Steelpoortdrift Project has been confirmed following a rigorous process, which was conducted by independent world-class vanadium experts, all of whom are active in the South African vanadium space. We are also very pleased that the DFS validated our previous studies and that it returned financial numbers proximate to those previously attained despite an environment of peak inflation. Our headline numbers utilised the mid-range forward looking sales price for vanadium pentoxide flake based on tier 1 advice from a comprehensive Deloitte’s market study and a 7.5 percent NPV discount factor which reflects our growing confidence in the project following the DFS study results.
Vanadium Resources Limited (ASX.VR8) ABN: 47 618 307 887
7/63 Shepperton Road, Victoria Park, WA 6100 Australia 08 6158 9990 • [email protected] • www.VR8.global
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To illustrate the world-class nature of the project and to present results that are consistent with our past work, we have included a sensitivity analysis and tables showing a like for like comparison between the DFS result to our PFS results. This reaffirms the quality of the work we conducted over the last three years, the intrinsic attributes of the deposit and its well-developed location. Importantly, the project remains buoyant in lowest quartile pricing environments and evinces healthy financial returns throughout a range of sensitivities, including elevated discount factors. This illustrates the potential of the project to outperform its competition when markets are favourable, remain resilient under distressed conditions, and to be well suited to attract favourable debt funding and competitive off-take arrangements, which will be our focus in the coming months up to a final investment decision.”
Eugene Nel (CEO) commented: “The Company is pleased to bring a successful DFS to the market that underpins all previous results reported. The highly professional independent project team involved with compiling this report, have done excellent design and planning work to reduce the impact of a highly challenging market environment in terms of inflationary pressures. This has been achieved through focussed value and efficiency engineering initiatives that have been implemented.
With the majority of project costs, both in terms of opex as well as capex being procured locally, inflationary effects in these areas have been minimised to approximately 5% for both compared to the PFS, which maintains the Steelpoortdrift Project’s status as one of the world’s lowest cost producers to potentially come into production. It is our belief that the project outcomes deliver the values required to progress this project into construction phase and to become the next major Vanadium producer globally. We are excited to progress this project for the benefit of all stakeholders”.
HIGHLIGHTS
-
AACE Class 3 DFS (accuracy of -10 to +20%) reaffirms Steelpoortdrift’s potential to be a world class, large scale and low-cost vanadium producer with competitive opex and capex metrics
-
Project NPV:
-
100% Ownership Post Tax NPV7.5% US$1.212B (A$1.9B) *
-
73.95% Ownership Post Tax NPV7.5% US$896M (A$1.4B)*
-
Financial Metrics:
-
Life of mine (“LOM”) EBITDA: US$5.2B*
-
Average Annual Free Cash Flow from Commencement: US$152M*
-
IRR (post-tax): 42%
-
OPEX (C3): US$3.24/lb (current V2O5 Price Europe = US$7.20)
-
Pre-Production CAPEX: US$211M (includes contingency)
-
Expansion Capex: US$188M planned during years 3-5 of operation and funded through free cash flow
-
Payback: 27 months
-
Financial model conducted on a 100% equity basis utilising a concentrator and the conventional salt roast leach (“ SRL ”) process
-
Cash Flows attributable only to V2O5 flake sales, excluding potential titanium dioxide concentrate production and other potential ore credits
*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
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-
Additional LOM of up to 67 years readily available in the designed open pits within a low environmental and social impact inclusion zone
-
Life of Mineral Resource in open pit is +180 years at current throughput rates
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96% of 25 year LOM classified as Proven and Probable Ore Reserves. Exclusion of Inferred Mineral Resources decrease the NPV7.5% marginally to US$1.14Bn and the IRR to 41%
-
Pilot plant test work yielded an average global recovery (concentrator plus SRL plant recovery to final flake) of 82.4% , with maximum potential global recoveries of 84.6% achievable
-
Final flake product grades are projected to be +98.0% V2O5 with the potential to produce a >99.0% V2O5 product through the conventional SRL process
-
Sensitivity analysis was conducted and indicated a robust project at a range of downsides (break-even points) such as at flake prices up to US$4.60/lb or at an increase in Opex >150%
-
Renewable energy solar power plant expected to reduce carbon emissions and carbon tax by 34%
-
A number of initiatives have been identified during the DFS to further improve costs and processing efficiencies and also includes target drilling areas for further expanding the Mineral Resource
The comparison of the PFS results to the DFS results are presented as follows:
| PARAMETER | UNIT | PFS RESULT *(June 2021) ** |
DFS RESULT (Sept 2022) |
|---|---|---|---|
| LOMproduction target | Mt ROM | 73.40 | 80.30 |
| Average annual flakeproduction | ktpa | 17.70 | 19.40 |
| Flakeprice | US$/lb | 9.03 | 9.50 |
| Construction Capex Phase 1 | US$m | 200 | 210 |
| Construction Capex Phase 2 | US$m | 147 | 188 |
| Opex | US$/lb | 3.08 | 3.24 |
| NPV | US$m | 1,197 | 1,212 |
| IRR | % | 45 | 42 |
- Refer to ASX announcement of 22 June 2021: Steelpoortdrift PFS delivers superior results.
VANADIUM RESOURCES LIMITED (ASX: VR8; DAX: TR3) (“VR8” or “THE COMPANY”) is pleased to announce the completion of its independently prepared Definitive Feasibility Study (“DFS”) on the 73.95% held Steelpoortdrift Project located in the Limpopo Province of South Africa (the “Steelpoortdrift Project”). The Steelpoortdrift Project involves the open pit mining of an initial 1.60Mtpa (Year 1-4) of vanadium ore at an average head grade of 0.83% V2O5, primary treatment of ROM through an on-site concentrator, secondary treatment of 0.72Mtpa of concentrate through a SRL plant and final sale of ~12ktpa vanadium (“V2O5”) flake at a grade of greater than 98%. In Year 5, and for the remaining LOM, the mining rate will increase to 3.5Mtpa at an average head grade of 0.71% V2O5, with increased processing capacity almost doubling production rates of 1.25Mtpa concentrate and 21ktpa flake.
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| Table | of Contents |
|---|---|
| 1. | Definitive Feasibility Study Summary ....................................................................................................................... 6 |
| 2. | Relevant information regarding DFS preparation ..................................................................................................... 8 |
| 3. | Steelpoortdrift Project.............................................................................................................................................. 9 |
| 4. | Corporate structure .................................................................................................................................................. 9 |
| 5. | Study contributors and site inspections .................................................................................................................... 9 |
| 6. | Steelpoortdrift Project site localities and access ....................................................................................................... 9 |
| 7. | Legal tenure ........................................................................................................................................................... 11 |
| 8. | Regional infrastructure ........................................................................................................................................... 11 |
| 8.1. Mine site infrastructure ................................................................................................................................... 11 |
|
| 8.2. Mining related .................................................................................................................................................. 11 |
|
| 9. | Concentrator Plant ................................................................................................................................................. 13 |
| 9.1. Concentrator Water ......................................................................................................................................... 13 |
|
| 9.2. Concentrator Power ......................................................................................................................................... 13 |
|
| 9.3. Concentrator Workshops, Stores and Offices .................................................................................................. 14 |
|
| 10. | SRL Plant ................................................................................................................................................................ 14 |
| 10.1. SRL Infrastructure ............................................................................................................................................. 14 |
|
| 10.2. SRL Water ......................................................................................................................................................... 14 |
|
| 10.3. SRL Power ......................................................................................................................................................... 14 |
|
| 10.4. SRL Workshops, Stores and Offices .................................................................................................................. 15 |
|
| 11. | Surveys ................................................................................................................................................................... 15 |
| 12. | Geology and Mineralisation ................................................................................................................................... 15 |
| 13. | Exploration ............................................................................................................................................................. 18 |
| 13.1. Historical exploration (1996-2006) .................................................................................................................. 18 |
|
| 13.2. Previous exploration (2007-2017) .................................................................................................................... 18 |
|
| 13.3. Recent exploration (2018-2022) ...................................................................................................................... 18 |
|
| 14. | Geological modelling and results ............................................................................................................................ 20 |
| 15. | Mineral Resource estimate ..................................................................................................................................... 20 |
| 15.1. Difference between Mineral Resource estimates ............................................................................................ 22 |
|
| 16. | Geotechnical investigations for mining ................................................................................................................... 22 |
| 17. | Open pit optimisation, mine design, scheduling and costing .................................................................................. 23 |
| 17.1. Pit optimisation ................................................................................................................................................ 23 |
|
| 17.2. Mine design and scheduling ............................................................................................................................. 23 |
|
| 17.3. Costing.............................................................................................................................................................. 24 |
|
| 18. | Metallurgical testwork ........................................................................................................................................... 24 |
| 18.1. Previous metallurgical testwork (2019-2020) .................................................................................................. 24 |
|
| 18.2. Recent metallurgical testwork (2022) .............................................................................................................. 27 |
|
| 19. | Concentrator plant process metallurgy and plant design ........................................................................................ 27 |
| 19.1. Concentrator design ......................................................................................................................................... 27 |
|
| 19.2. Concentrator costing ........................................................................................................................................ 30 |
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| 20. | SRL plant process metallurgy and plant design ....................................................................................................... 30 |
|---|---|
| 20.1. SRL plant design ............................................................................................................................................... 30 |
|
| 20.2. SRL plant costing .............................................................................................................................................. 33 |
|
| 21. | Tailing storage facilities (“TSFs”) ............................................................................................................................. 34 |
| 21.1. Concentrator Site TSF ....................................................................................................................................... 34 |
|
| 21.2. SRL plant TSF .................................................................................................................................................... 34 |
|
| 22. | Power generation ................................................................................................................................................... 35 |
| 23. | Ore Reserve estimate ............................................................................................................................................. 35 |
| 23.1. Differences between Ore Reserve estimates ................................................................................................... 37 |
|
| 24. | Baseline studies ...................................................................................................................................................... 37 |
| 25. | Environmental impact and management ................................................................................................................ 37 |
| 26. | Operations management and readiness ................................................................................................................. 38 |
| 27. | Project development and timing ............................................................................................................................ 38 |
| 28. | Market assessment ................................................................................................................................................ 41 |
| 29. | Marketing and sales contracts ................................................................................................................................ 41 |
| 30. | Economic assessment ............................................................................................................................................. 42 |
| 30.1. Capex summary ................................................................................................................................................ 42 |
|
| 30.2. Opex summary ................................................................................................................................................. 43 |
|
| 30.3. DFS result ......................................................................................................................................................... 44 |
|
| 30.4. Sensitivity analysis ............................................................................................................................................ 44 |
|
| 31. | Risks and opportunities .......................................................................................................................................... 46 |
| 32. | Ongoing value engineering studies ......................................................................................................................... 46 |
| 33. | DFS level of completion and outstanding work ...................................................................................................... 47 |
| 34. | Conclusions ............................................................................................................................................................ 47 |
| Appendix 1: Annual Mining / Production Schedule, Costs and Financials ............................................................................. 50 | |
| Appendix 2: Mineral Resource and Ore Reserve Estimate .................................................................................................... 51 | |
| Appendix 3: JORC Table 1..................................................................................................................................................... 51 |
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1. Definitive Feasibility Study Summary
After the positive results obtained from the Scoping Study prepared in 2020 and the subsequent pre-feasibility study (“PFS”) completed in 2021, VR8 initiated the DFS in January 2022 which has been completed on time and on budget. This DFS has assessed the technical and economic merits of mining the Steelpoortdrift Vanadium Project and provided Class 3 level estimates, as specified by the Association for the Advancement of Cost Engineering (“AACE”), which have an accuracy within the standard targeted range of -10% to +10%. This DFS has met the detail and accuracy required in 12 of the 15 disciplines, with the overall DFS completion estimated at 98% which is within requirements of AACE class 3.
The DFS has been based on the information available up to and including the date of publication (30 September 2022), which has concluded that the Steelpoortdrift Project is robust and economically feasible to produce a total of 484,000t of V2O5 flake over a 25 year period. The project has an NPV7.5% of US$1.21Bn.
This DFS has also demonstrated that there is potential to further optimise project economics through the inclusion of focussed value engineering studies identified to reduce project costs, increase the LOM to over 100 years, increase earnings potential and further reduce environmental impacts.
The key financial results of the Phase 1 and Phase 2 DCF are presented in Table 1, using the following base assumptions:
-
25-year LOM;
-
base currency: US$, with conversions from South African Rand (“ZAR”) to US$ at ZAR15.50:US$1 (@ 2 October 2022 exchange rate ZAR18.09:US$1);
-
base date: September 2022;
-
overall capital contingency: 5.74%;
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98% V2O5 flake price of US$9.50/lb (Deloitte Consulting (Pty) Limited (“Deloitte”) Market Study – mid range flake price); and
-
governmental royalty of 5% of gross revenue for refined metal.
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Table 1: Key parameters and financial results
| Table 1: Key parameters and financial results | Table 1: Key parameters and financial results | Table 1: Key parameters and financial results | Table 1: Key parameters and financial results | |||
|---|---|---|---|---|---|---|
| ANNUAL AVERAGE | ||||||
| DESCRIPTION | UNIT | TOTAL LOM (25yrs) | PHASE 1 (Yr 1-4) | PHASE 2 (Yr 5 - 25) | ||
| PRODUCTION | ||||||
| Total ore tonnes | ROM kt | 80,324 | 1,646 | 3,511 | ||
| Total waste tonnes | ROM kt | 70,539 | 456 | 3,272 | ||
| Stripratio | t/t | 0.88 | 0.28 | 0.93 | ||
| Average V₂O₅grade | % | 0.71% | 0.83% | 0.70% | ||
| Total V₂O₅ content | kt | 573 | 14 | 25 | ||
| Total concentrateproduced | kt | 29,083 | 724 | 1,247 | ||
| Flake produced1 | kt | 484.0 | 10.7 | 21.0 | ||
| REVENUE | ||||||
| Revenue realisation for flake sold | kt | 484 | 10 | 21 | ||
| Gross revenue(inclpayment delay) | 000 US$ | 10,138,924 | 215,363 | 441,784 | ||
| Marketingcost | 000 US$ | 506,946 | 10,768 | 22,089 | ||
| Royalties | 000 US$ | 493,913 | 7,510 | 22,089 | ||
| Net revenue | 000 US$ | 9,138,065 | 197,085 | 397,606 | ||
| OPERATING COSTS | ||||||
| Total fixed opex | 000 US$ | 874,334 | 20,170 | 37,793 | ||
| Total variable opex | 000 US$ | 2,582,563 | 53,152 | 112,855 | ||
| Total opex | 000 US$ | 3,456,897 | 73,321 | 150,648 | ||
| Operating margin | % | 62% | 59% | 62% | ||
| TOTAL | ||||||
| DESCRIPTION | UNIT | TOTAL LOM (25yrs) | PHASE 1 (Yr 1-4) | PHASE 2 (Yr 5 - 25) | ||
| CAPITAL COSTS | ||||||
| Mining | 000 US$ | 3,927 | 1,688 | 2,239 | ||
| Concentrator | 000 US$ | 61,164 | 30,582 | 30,582 | ||
| SRLplant | 000 US$ | 256,368 | 130,355 | 126,013 | ||
| TSF | 000 US$ | 27,946 | 14,915 | 13,031 | ||
| Site overheads | 000 US$ | 20,907 | 20,907 | 0 | ||
| Total construction capex | 000 US$ | 370,313 | 198,447 | 171,866 | ||
| Total capitalised operatingcosts | 000 US$ | 33,271 | 30,238 | 3,033 | ||
| Total SIB capital | 000 US$ | 54,931 | 0 | 54,931 | ||
| Total contingencycapital | 000 US$ | 23,162 | 12,286 | 10,875 | ||
| Total capex | 000 US$ | 481,677 | 240,971 | 240,705 | ||
| CASH FLOW | ||||||
| Free cashflows before tax | 000 US$ | 5,199,492 | 67,335 | 5,132,157 | ||
| Change in workingcapital | 000 US$ | 0 | 0 | 0 | ||
| Unredeemed capital | 000 US$ | 242,567 | 242,567 | 0 | ||
| Corporate tax | 000 US$ | 1,403,863 | 181,600 | 1,385,682 | ||
| Free cashflows after tax | 000 US$ | 3,795,629 | 49,154 | 3,746,474 | ||
| Cumulative free cashflows after tax | 000 US$ | 3,795,629 | 49,154 | 3,746,474 | ||
| NPV7.5% | 000 US$ | 1,212,321 | ||||
| IRR | % | 42 | ||||
| Notes: |
-
1: Average flake production for four years, including the first year of production build-up
-
2: Stay in Business Capital is also commonly referred to as Sustaining Capital
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2. Relevant information regarding DFS preparation
The successful result of this DFS and VR8’s board approval will lead to the development of the Steelpoortdrift Project, once finance as defined by the DFS has been raised.
The DFS has fully covered the requirements of both the mine/concentrator site and the SRL site which comprise the Steelpoortdrift Project.
The DFS referred to in this announcement is based upon the Australasian Code for Reporting of Exploration Results, Mineral Resources and Ore Reserves, 2012 Edition (“ JORC Code, 2012 ”) compliant Mineral Resource estimate, dated 30 April 2022, independently prepared by Sound Mining International (Pty) Limited’s (“ Sound Mining’s ”) Competent Person (“ CP ”). The Mineral Resource estimate is described in detail in the latest Resource and Reserve estimate (refer to ASX announcement of 4 October 2022: VR8 updates mineral resource and ore reserve statements for the Steelpoortdrift vanadium project ). The Phase 1 and Phase 2 LOM plan is based on 96% Measured and Indicated Mineral Resources. The 4% Inferred Resources included in the LOM plan is only mined from Year 5. An optimised pit was selected for the detailed mine design and LOM scheduling. The said mine design was based on the JORC Code, 2012 compliant Ore Reserve estimate, dated 31 August 2022, independently prepared by Sound Mining’s CP.
The Class 3 capex and opex estimates used in the DFS were all obtained by the respective engineering firms from independently derived quotations in today’s market for the major cost items.
The economic assessment used in DFS was prepared by Sound Mining. The economic assessment meets the requirements of a DFS in its level of accuracy of the input parameters and may be considered as the most accurate representation of the value of the Steelpoortdrift Project based upon information available as at 30 September 2022.
The pricing of the >98% V2O5 flake has been estimated by VR8 taking cognisance of independent market research by Deloitte Consulting (Pty) Limited (“Deloitte”) and using their mid-range flake price.
All units used in the DFS are metric. All costs, revenues and the financial model parameters are reported in US$. For the purposes of the DFS costing, which was predominantly undertaken in ZAR, the currency conversion rate used is 1.00 US$ : 15.50 ZAR (@ 2 October 2022 exchange rate ZAR18.09:US$1). The discount rate of 7.5% was selected by VR8 on the basis of other projects of a similar nature located across the African continent, advanced stage of the study and on other competitive peer vanadium companies at the same study level.
This DFS Report contains forward-looking statements based on the estimates made by its independent consultants and engineering firms. The statements are subject to a number of known and unknown risks, uncertainties and other factors that may cause actual results to differ materially from those anticipated in the forward-looking statements. Factors that could cause such differences include changes in world vanadium markets, equity markets, costs and supply of materials relevant to the project, and changes to regulations affecting them. Although VR8 believes the expectations reflected in these forward-looking statements to be reasonable, VR8 does not guarantee future results, levels of activity, performance or achievements.
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3. Steelpoortdrift Project
The 25 year Steelpoortdrift Project, located in the Limpopo Province of South Africa (Figure 1), comprises the open pit mining of titaniferous vanadium ore, primary treatment of ROM through an on-site concentrator and secondary treatment of concentrate through an SRL plant to produce a >98% V2O5 flake.
4. Corporate structure
VR8 is a public company listed on the ASX which holds a 73.95% share in South African registered, Vanadium Resources (Pty) Limited (“VanRes”) (Figure 2). VanRes is the beneficial holder of the Steelpoortdrift Project and associated Mining Right. The balance of 26.05% is held by Broad Based Black Economic Empowerment (“BBBEE”) partners namely, Steelpoortdrift Development Trust (representing the local community), Obeec (Pty) Limited and Math-Pin Trust.
5. Study contributors and site inspections
The DFS was prepared by independent consultants and engineering firms as presented in Table 2 which indicates their respective area of responsibility and site inspection dates.
Table 2: Key contributors and site inspections
| COMPANY | AREA OF RESPONSIBILITY | DATE/S |
|---|---|---|
| Consulmet Metals(Pty)Limited | SRLplant | Aug-22 |
| DRA Projects(Pty)Limited | PVplant | Mar 2022 |
| Minopex Technical Advisory (Pty)Limited | Operational readiness | Nov 2021 |
| Surface water | Mar 2022 | |
| Nurizon Consulting (Pty) Limited | Near surfacegeotechnical studies | |
| TSF design | ||
| Red Kite Environmental Solutions (Pty) Limited and | Environmental baseline studies | Jan, Mar, Apr, May 2022 |
| associated specialist consultants | Hydrogeology | |
| Geological modelling, Mineral Resource estimation | Feb 2021, Feb, Mar Aug 2022 |
|
| Sound Mining International (Pty) Limited | Geotechnical for mining | |
| Open pit optimisation, mine design, scheduling, Ore Reserve estimation |
||
| SPH Kundalila(Pty)Limited | Miningcosting | Feb 2022 |
| Tenement Mining (Pty)Limited | Compilation of DFS Report | Dec 2021,Feb 2022 |
| UMS METS SA(Pty)Limited | Concentratorplant | Apr, Nov 2021 |
6. Steelpoortdrift Project site localities and access
The Steelpoortdrift Project is located in Limpopo Province of South Africa, approximately 274km, by road, northeast of the capital of Pretoria (Figure 1). The Steelpoortdrift Project is divided into two separate surface localities namely, the mine / concentrator site, and the SRL / administration site, located approximately 23km apart by road towards the east (Figure 1). The DFS has fully covered the requirements relating to both sites.
Three main transport linkages are required to successfully operate the project, namely:
-
delivery of consumables and construction material to the mine site and daily personnel access
-
transport of the concentrate from the mine site to the SRL plant
-
transport of the flake product to market.
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----- Start of picture text -----
Location of Steelpoortdrift Project Figure 1
Tzaneen
Polokwane
Pretoria Phalaborwa
Johannesburg
Bloemfontein Mokopane
Durban
Kruger
Hoedspruit National
Cape Town LIMPOPO Park
R555
Steelpoort
Bela-Bela MPUMALANGA
R579
Mine site 1 Lydenburg Hazyview
Steelpoortdrift Project
SRL plant site
NORTH WEST
Mining Right boundary
National boundary # Mbombela Komatipoort
Regional boundary GAUTENG
National route
Main road Pretoria Middelburg 4
Town
Village 12 11
Railway Johannesburg # ESWATINI
# Airports Mbabane
National Parks
17
Rivers Ermelo 0 50km
28O00'E 29O00'E 30O00'E 31O00'E 32O00'E
Mine site
SRL site
Ga-Masha
Ga-Malekana
Mmaphoko
0 10km
30O00'E 30O05'E 30O10'E
Corporate structure Figure 2
Vanadium Resources Limited (VR8)
BEE partners
Australian Stock Exchange listed company
13.51% Steelpoortdrift Development
73.95% 26.05% Trust (Community)
7.95% Obeec (Pty) Limited
4.59% Math-Pin Trust
Vanadium Resources (Pty) Limited (VanRes)
South African registered company
100%
Steelpoortdrift Project Mining Right No. LP 30/5/2/2/1/10095 MR
D212
R555
D212
LIMPOPO
MPUMALANGA
D2219 D1261
O00'S24
MOZAMBIQUE
O00'S25
O00'S26
O50'S24
O55'S24
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Primary access to the mine site is from the tarred R555 between Roossenekal and Steelpoort. Access to the site is over a single lane steel bridge over the Steelpoort River. A new culvert and associated roadway has been designed and costed to access site across the Shakwaneng River.
The SRL site is located within an industrial development area with tarred roads provided to the site gate by the industrial zone developers. The route to the SRL site for concentrate will be from the south via the tarred roads – a total distance of 23km. An alternative method of transport for the concentrate from the mine site to the SRL plant is being considered as part of the on going value engineering studies using a ropeway conveyor.
The final product, vanadium flake, will be packed into one tonne bulk bags and/or 200kg steel drums, and loaded into 20 or 40 foot containers. These containers will be placed onto trucks and transported, by road, to the ports of either Maputo, Mozambique (363km), or Durban, South Africa (737km) for export (Figure 1).
7. Legal tenure
A Mining Right (LP30/5/2/2/1/10095 MR) for vanadium, titanium and iron was awarded to VR8’s South African subsidiary, VanRes in 2018 (Figure 1). The Mining Right, issued in 2018, is valid for 30 years and expires in September 2048.
The Steelpoortdrift Project holds an Environmental Management Programme (“EMPr”) approved in terms of the Mineral and Petroleum Resources Development Act (Act No. 28 of 2002) (“MPRDA”) and is therefore deemed approved in terms of the National Environmental Management Act (Act No. 107 of 1998) (“NEMA”) and the National Environmental Management: Waste Act (Act no. 59 of 2008) (“NEMWA”) which formed part of the 2014 Mining Right application. The Project also holds an approved Social and Labour Plan (“SLP”) as part of the Mining Right.
The surface rights over the mine site rest with the local communities of the Masha and Malekane tribes. VR8 is finalising negotiations over a compensation model based on South African Rands per tonne (ZAR/t) of plant feed mined over tribal land as consideration for land use.
Surface rights over the SRL plant site (a portion of portion 15 of the farm Tweefontein 360 KT) are owned by Kadoma Investments (Pty) Limited (“Kadoma”). In August 2022, VanRes entered into an option agreement with the surface rights holders to acquire the 135ha industrial site for the SRL plant.
8. Regional infrastructure
The project is located in a well-established mining area with a number of current mining and beneficiation operations in the vicinity. Regional infrastructure is thus already well established and comprehensive.
8.1. Mine site infrastructure
Existing infrastructure located on the mine site is minimal and has been related to exploration and bulk sampling activities. Infrastructure to support the Steelpoortdrift Project to be constructed at the mine site will include the concentrator plant, mining support infrastructure including workshops and stores, an auxiliary laboratory, offices and training centre. The proposed site plan is presented in Figure 3.
8.2. Mining related
All mining will be undertaken from surface via conventional open pit mining methods. The LOM is 27 years. VR8 has elected a contractor approach to mining.
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Mine and SRL site plans Figure 3
Mine site - Proposed site plan
Mine site
Proposed access road
Concentrator plant site
Mining Right boundary
Boundary fence Concentrato r TSF
1:100 ye ar floodline
Access and haul road
Tailings storage facilities
School sites
Waste rock dumps
SRP
Designed pits
Existing secondary school
100 year floodline
SRL site - Proposed site plan
Proposed solar farm
New access culverts
Existing primary s c hool
Proposed site for primary & secondary schoo l s
801,000 801,500 802,000 802,500 803,000
SRL plant
Purge dam
- phase 1
PCD
Gypsum
SRL plant- phase 2 platform & Existing fence
stockpile
Non-perennial streams
TSF Existing runway
- phase 2 Road
Electrical servitude
PC D TSF
- phase 1
0 500m
816,000 816,500 817,000 817,500
Shakwaneng River
Magagamahubedu River
7,248,000
7,247,500
7,247,000
7,246,500
7,246,000
7,245,500
0
7,246,000
45,00
2
7,
7,245,500
7,245,000
7,244,500
7,244,000
----- End of picture text -----
==> picture [50 x 43] intentionally omitted <==
Three open pits have been designed within the low impact inclusion zone located between the Shakwaneng and Magagamahubedu rivers (Figure 3). Pit 1 is the northern most pit and contains an estimated 54.45Mt of ore at an average grade of 0.72% V2O5. Pit 2 is situated south of Pit 1 and contains an estimated 26.23Mt of ore at an average grade of 0.69% V2O5. Pit 3 is the southern most pit and contains an estimated 2.83Mt of ore at an average grade of 0.73% V2O5. Mining will commence in Pit 2, followed by Pit 1 and finally Pit 3.
Two waste rock dumps (“WRDs”) will be used to store waste rock prior to rehabilitation back into the open pits. WRD 1 is located on the west of Pit 2, while WRD 2 is situated located north of Pit 1 (Figure 3). WRD 1 has a footprint of 23.3ha and has been designed with a capacity of 3.97Mm[3] . WRD 2 has a footprint of 49.5ha and a capacity of 12.59Mm[3] .
The mining equipment list and costing was provided by mining contractors SPH Kundalila (Pty) Limited (“SPH”). The equipment list was based upon the initial 1.6Mtpa production rate for Phase 1 (Yrs 1 – 4) and thereafter a rate of 3.5Mtpa (Yrs 5 – 27).
9. Concentrator Plant
The concentrator plant, consisting of a two-stage crushing circuit, ball milling, wet magnetic separation, dewatering, and re-grind magnetic separation areas, will be constructed at the mine site. The concentrator plant will receive ROM ore at a feed rate of 208tph to produce a concentrate of 2.08-2.16% V2O5.
Construction on the concentrator plant is scheduled to commence in Q2 2024 and will endure for 12 months. Post commissioning handover is scheduled for Q2 2025.
The concentrator tailings storage facility (“TSF”) will be located at the mine site, to the west of the plant. The TSF is required to store the concentrator tailings, prior to them being returned to the mined out open pits as part of the rehabilitation process. As such, the TSF will store the first three years’ tailings, amounting to 1.3Mm[3] , until the end of the LOM. Should sufficient pit room become available prior to the end of the LOM, then tailings transfer may commence earlier.
9.1. Concentrator Water
Process water will be obtained from the existing De Hoop dam water distribution system which consists of water distribution lines and reservoirs situated on the mine site boundary. In addition, water will be recirculated and returned to the concentrator from pit dewatering, tailings and run off. The required process water top up for the concentrator is estimated at between 23,100 – 24,200m[3] per month depending on the season. Sufficient water is readily available.
9.2. Concentrator Power
Power for the mining operations and concentrator will be provided by a photo voltaic (“PV”) solar farm to be located along the southern boundary of the mine site (Figure 3). This five Mega Watt (“MW”) alternating current (“AC”) , six Mega Watt peak (“MWp”) direct current (“DC”) solar PV plant will include a 1.0MW/4.0MWh vanadium redox flow (“VRFB”) battery energy storage system (“BESS”). The total site load was estimated at 5,200kW steady state for 7,884hrs per annum (“pa”) of which an essential load of 250kW would be required for 8,760hrpa. Backup power will be provided from a connection to South Africa’s national power utility, ESKOM.
The estimated running load requirement for the concentrator plant is estimated at 6.555kW, with a maximum demand of 8.299kVA, and diversified absorbed load of 8.075kVA.
Page 13 of 66
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9.3. Concentrator Workshops, Stores and Offices
Temporary project offices for the mining and concentrator personnel during the early construction period will be housed in the existing secondary school buildings located on the mine site following relocation of existing school. Permanent offices and administration facilities will be constructed as part of the mine and concentrator site development and the costs of these have been included in the concentrator capex costs.
Workshops, stores and offices relating to the concentrator operations will be constructed at the mine site. A satellite training facility and laboratory will also be constructed at the mine site.
10. SRL Plant
The SRL plant will be constructed at the SRL site (Figure 3) and will receive concentrate transported from the mine over a distance of approximately 23km. Also refer to ASX announcement 19 August 2022: Acquisition of property to locate Salt Roast facility .The SRL plant will treat concentrate to produce a vanadium flake at >98% V2O5.
Construction on the SRL plant will commence in Q1 2024 and is scheduled to take 18 months to construct. Post commissioning handover is scheduled for Q4 2025.
The Phase 1 TSF will be located to the southeast of the plant (Figure 3). It has been designed with a Class C barrier system and is planned to be operated as a dry stacking method, where the tailings material will be in the form of filtered cakes.
10.1. SRL Infrastructure
Current infrastructure present on the SRL site is limited to offices and warehouses relating to the Steelpoort Industrial Park. Water and power are, however, readily available on site as are access roads. Infrastructure to support the Steelpoortdrift Project to be constructed at the SRL site will include the SRL plant, administration offices, main laboratory and training centre.
10.2. SRL Water
The SRL site raw water will be obtained via the existing Kadoma connection point to the Olifants River Water Management scheme’s situated next to Steelpoort Industrial Park, on the Lebalelo Water User Association pipeline, via a dedicated raw water pipeline. In addition, water will be recirculated and returned to the SRL from tailings and run off.The required process water top up for the SRL plant is estimated at between 19,500 – 24,000m[3] per month depending on the season. Sufficient water is readily available.
Kadoma (current owners of adjacent property) is planning to construct a water-treatment facility to serve the SRL site and existing mining operations in the area. The planned water-treatment facility is to consist of a water storage and purification system utilising water harvested from boreholes situated close by and water supplied via a pipeline located next to the Samancor-Tweefontein Mine from the Lebalelo-Olifants-River Water Scheme. This facility is expected to provide the SRL site with water resources at beneficial costs. In addition, Kadoma plans to recover grey and stormwater from the SRL site and other local mines to process in a purification plant located next to the SRL site.
10.3. SRL Power
Power for the SRL plant and offices will be obtained from ESKOM. However, Kadoma and its holding company (Freedom Property Fund), plans to develop a utility scale PV plant next to the SRL site to provide green energy to the surrounding mines and the SRL site. The PV plant is expected to be constructed in a modular fashion with uniquely designed fixed-tilt ground mount structures and will be commissioned in modules of 2MWp each.
Page 14 of 66
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10.4. SRL Workshops, Stores and Offices
Workshops, stores and offices relating to the SRL operations will be constructed at the SRL site. The main training facility and main laboratory will also be constructed there, with the laboratory servicing the SRL plant and environmental, geological and grade control, metallurgical accounting, and sales and marketing samples.
11. Surveys
Detailed digital terrain mapping coverage is available for both the Mining Right and the SRL site. The Steelpoortdrift Project is using WGS 1984, UTM Zone 35 South for all site and mining surveying.
12. Geology and Mineralisation
The Steelpoortdrift Project is located within the Eastern Limb of the Bushveld Complex (Figure 4). The Bushveld Complex is the world’s largest igneous intrusion and spans approximately 450km in width, 66,000km[2] in area and up to 9km in thickness. Stratigraphically, the Bushveld Complex is comprised of three intrusive suites, namely the Rustenburg Layered Suite (“RLS”), Rashoop Granophyre Suite and the Lebowa Granite Suite.
The RLS is host to mafic layers rich in platinum group elements (“PGEs”), nickel, copper, chromium and vanadium. The RLS is sub-divided into four stratigraphic zones namely the Upper Zone, Main Zone, Critical Zone and Lower Zone. Only the Upper Zone is of relevance to the Steelpoortdrift Project and comprises a layered succession of ferrogabbros, troctolites, anorthosites and magnetite layers.
The Bushveld Complex is a saucer-shaped, layered igneous intrusion emplaced as multiple injections or pulses of sulphide rich magma. Crystal fractionation of the magmas into immiscible silicates and sulphides formed the layering. The sulphides scavenged the PGEs and other metals from the melt and deposited them into the sulphide layers. The layers or reefs are typically gently dipping tabular bodies, which are identifiable across hundreds of kilometres.
Vanadium predominantly reports, but not only, to the magnetite layers, with controls on mineralisation being related to oxygen fugacity and temperature of the melt. Vanadium mineralisation occurs within four vanadiumbearing titano-magnetite-rich layers which are located at the base of the Upper Zone. A distinct anorthosite layer is present near the contact with the Main Zone. Previous work focussed on the various layered zones or units present namely; the Main Magnetite Layer Mineralised Zone (“MMLZ”), the Upper Mineralised Zone (“UMZ”), the Intermediate Mineralised Zone (“IMZ”) and the Lower Mineralised Zone (“LMZ”), with average thicknesses of 5m, 19m, 14m and 12m, respectively (Figure 4). These units are each comprised of varying thicknesses magnetite, magnetite gabbro, gabbro and anorthosite.
The DFS work has moved away from categorising mineralisation by zones, as vanadium mineralisation is present to varying degrees, within all zones and across all mafic lithologies. Geological modelling, although recognising the main lithologies present, has focussed on vanadium grade as the parameter for defining material as being mineralised or waste. In this DFS, any material with a grade >0.45% V2O5 may be classed as mineralised material, with waste still carrying vanadium grade albeit below the economic cut off. Cross sections indicating lithology and grade along strike and down dip are presented in Figure 5.
Page 15 of 66
Figure 4
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Regional and local geology
==> picture [508 x 352] intentionally omitted <==
----- Start of picture text -----
Polokwane
Bushveld Vanadium
Town Mokopane Vanadium
Main road
Eastern Limb
Vanadium deposits Mokopane
Western Limb
LIMPOPO
Steelpoortdrift Project Steelpoort
Groblersdal
Bushveld Vametco
Rhovan MPUMALANGA
Brits Vanadium
Lebowa Granite Suite
Roossenekal Subsuite
Rustenburg Bushveld
Pretoria Upper ZoneMain Zone RustenburgLayered Complex
Critical Zone Suite
NORTH WEST GAUTENG Lower Zone
Vanadium-bearing titaniferous magnetite
Platinum
0 25km Chromium
Johanneburg
BOTSWANA
Northern Limb
----- End of picture text -----
==> picture [451 x 294] intentionally omitted <==
----- Start of picture text -----
Steelpoortdrift Project Mining Right
Granitoids
MMLZ Hanging wall
MMLZ
UMZ Hanging wall
UMZ
LMZ Hanging wall
LMZ
LMZ Footwall
Dykes
Faults
Outline of geological block model
0 1km
801,000 802,000 803,000 804,000 805,000
7,249,000
7,248,000
7,247,000
7,246,000
7,245,000
----- End of picture text -----
Source: GeoActiv (2022) Coordinate system: WGS84 UTM35S
Cross sections through Steelpoortdrift Project indicating lithology and grade variations
Figure 5
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Typical cross sections through Steelpoortdrift Project indicating lithology
==> picture [508 x 638] intentionally omitted <==
----- Start of picture text -----
Section lines Cross section down dip
900 m
800 m
Lithology
ANO Anorthosite
CL Core loss
DOL Dolerite
700 m
FPEG Feldspathic pegmatite
GAB Gabbro
Cross section along strike IPEG Intermediate pegmatite
MGAB Magnetite gabbro
MGT Magnetite
MPEG Mafic pegmatite
1,000 m
800 m
Cross sections indicating grade variations along strike and down dip
Section lines Cross section down dip
900 m
800 m
Grade V O2 5 (%)
<0.10
0.10 to 0.20
0.20 to 0.30
0.30 to 0.40
700 m 0.40 to 0.50
0.50 to 0.60
0.60 to 0.70
Cross section along strike 0.70 to 0.80
0.80 to 0.90
0.90 to 1.00
1.00 to 1.10
>= 1.10
1,000 m
800 m
Drill hole
Dip
Dip
Strike
Strike
7,245,200 mN 801,800 mE 7,245,400 mN 802,000 mE 7,245,600 mN 802,200 mE 7,245,800 mN 802,400 mE 7,246,000 mN 802,600 mE7,246,200 mN
7,247,600 mN 801,200 mE 7,247,400 mN 7,247,200 mN 801,400 mE 7,247,000 mN 801,600 mE 7,246,800 mN 7,246,600 mN 801,800 mE 7,246,400 mN 802,000 mE 7,246,200 mN 7,246,000 mN 802,200 mE 7,245,800 mN 802,400 mE 7,245,600 mN 7,245,400 mN 802,600 mE
7,245,200 mN 801,800 mE 7,245,400 mN 802,000 mE 7,245,600 mN 802,200 mE 7,245,800 mN 802,400 mE 7,246,000 mN 802,600 mE7,246,200 mN
7,247,600 mN 801,200 mE 7,247,400 mN 7,247,200 mN 801,400 mE 7,247,000 mN 801,600 mE 7,246,800 mN 7,246,600 mN 801,800 mE 7,246,400 mN 802,000 mE 7,246,200 mN 7,246,000 mN 802,200 mE 7,245,800 mN 802,400 mE 7,245,600 mN 7,245,400 mN 802,600 mE
----- End of picture text -----
Source: Sound Mining (2022)
==> picture [50 x 43] intentionally omitted <==
13. Exploration
13.1. Historical exploration (1996-2006)
Historical exploration and drilling on the farm Steelpoortdrift 365 KT was undertaken for Vanadium Technology (Pty) Limited (“VanTech”) and included the first detailed mapping, a handheld magnetometer geophysical survey, reconnaissance percussion drilling of seven drill holes (totalling 259m), and diamond core drilling of 16 drill holes (totalling 1,052m) (Figure 6).
These exploration activities established the first understanding of the mineralisation and stratigraphy at depth. This work also led to the recognition of the LMU and UMU of vanadium mineralisation and ultimately to the estimation of an Australasian Code for Reporting of Exploration Results, Mineral Resources and Ore Reserves, 1996 Edition (“JORC Code, 1996”) compliant Indicated Mineral Resources of 71Mt at a magnetite V2O5 grade of 2.16% over the Steelpoortdrift Project.
13.2. Previous exploration (2007-2017)
The previous exploration and drilling includes those activities undertaken from the time VanRes became involved in the project and obtained their prospecting right (1036/2007PR) in 2007. VanRes drilled 23 reverse circulation (“RC”) drill holes (totalling 1,074m) and followed this up with two diamond core drill holes totalling 273m (Figure 6).
The exploration activities further defined the vanadium mineralisation associated with the LMU and UMU. These results, combined with the 1997 drilling, enabled Gemecs (Pty) Limited (“Gemecs”) to estimate a South African Code for the Reporting of Exploration Results, Mineral Resources and Mineral Reserves, 2007 Edition (“SAMREC Code, 2007”) compliant Inferred Mineral Resource of 513Mt at a whole rock V2O5 grade of 0.78% over the Steelpoortdrift Project.
13.3. Recent exploration (2018-2022)
Recent exploration includes the exploration and drilling activities undertaken on the Steelpoortdrift Project since VR8’s involvement. The exploration included a remote sensing survey and helicopter and ground magnetic surveys. Drilling undertaken between 2018 and 2019 included 80 RC drill holes (totalling 4,304m), 34 diamond core drill holes (totalling 3,268m) and eight diamond core drill holes (totalling 482m) of the hills using helicopter access (Figure 6).
In addition, an interested party’s lithological drilling results, relating to ten diamond core drill holes (totalling 850m), has also been added to the exploration database. In 2022, VanRes drilled 11 geotechnical diamond core drill holes totalling 1,049m, one of which was discarded.
All recent campaigns have implemented best practice protocols and have used the same logging and sampling procedures and responsible geologists. These best practises have ensured that the results may be considered accurate, reliable and verifiable and can be confidently used in the geological model and for the estimation of the current Mineral Resources and Ore Reserves. It is noted that, at the Steelpoortdrift Project, lithological boundaries are often gradational and that the exact boundary between one lithology and the next may be open to geological interpretation. However, these potential differences in interpretation do not impact the geological model, nor the Mineral Resource and Ore Reserve estimates, which have been based upon analytical results rather than lithology.
Page 18 of 66
Location of exploration drill holes, geotechnical drilling and metallurgical samples
Figure 6
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==> picture [507 x 589] intentionally omitted <==
----- Start of picture text -----
All exploration drill holes
Historical exploration Mining Right boundary
Previous exploration Outline of geological block model
Recent exploration
Geotechnical drilling in relation to designed open pits
801,000 802,000 803,000 804,000 805,000 P1 PB1
Pit 1
Bulk sample locations
P1 PB2
Bulk sample site
P2 PB1
P it 2
P2 PB3
P2 PB2
Pit 3
P3 PB1
801,000 801,500 802,000 802,500 801,500 802,000 802,500
Drill holes metallurgical sample Mining Right Geotechnical drill hole Open pit benches
Bulk sample position (2022) boundary Drill hole trace Haul roads
Mineral Resource boundary 1:100yr floodline 1:100yr floodline P1 PB1 Pit 1, pushback 1
Designed pits
7,249,000
7,248,000
7,247,000
7,246,000
7,247,500
7,245,000
7,247,000
7,247,500
7,246,500
7,247,000
7,246,500
7,246,000
7,246,000
7,245,500
7,245,500
7,245,000
----- End of picture text -----
==> picture [50 x 43] intentionally omitted <==
14. Geological modelling and results
Sound Mining was commissioned by VanRes undertake the geological modelling of the Steelpoortdrift Project and to prepare an independent Competent Persons’ Report (“CPR”) covering the vanadium Mineral Resource estimate in accordance with the JORC Code, 2012.
A total of 165 drill holes of the available 191 exploration drill holes were used in the geological modelling. The 26 excluded drill holes comprised seven RC holes (1996) which did not appear in the drill hole database, eight hill drill holes which did not form part to the orebody being modelled and the 11 geotechnical drill holes which were still underway at the time geological modelling was undertaken. The CP has reviewed the exploration database and was satisfied that the protocols and procedures reported for drilling, sample preparation, analytical procedures and quality of the assays returned by the laboratories comply with industry standards and best practices. The geology of the area is well understood.
Geological modelling was undertaken in Micromine 2021. With the exception of intrusive rock types and the footwall anorthosite, lithological contacts are gradational. Two high grade, magnetite rich zones were identified in the assay data where vanadium grades were found throughout the drill hole log. Taking this into consideration, the geological model was constructed using the footwall anorthosite as a hard boundary, applying the fault planes, and using the topography as the upper bounding surface. Cross sections through the geological model indicating lithology and grade variations are presented in Figure 5.
Review of the statistical and variography parameters for grade interpolation demonstrates a robust method for grade interpolation. This, coupled with the application of structure has produced a robust three-dimensional (3D) Mineral Resource model, from which the Mineral Resource estimate was derived.
15. Mineral Resource estimate
The Mineral Resource estimate, on which the DFS was based, was prepared by Sound Mining in accordance with the JORC Code, 2012. The reader is referred to ASX announcement of 4 October 2022 : VR8 updates mineral resource and ore reserve statements for the Steelpoortdrift vanadium project for the detailed description of the Mineral Resource estimate.
The current Mineral Resource estimate used the April 2022 geological model and associated drilling to December 2021. The third party drilling was included in the geological model for the first time.
The Mineral Resource estimate is tabulated in Table 3, and its location in relation to the drill holes is presented in Figure 7.
Table 3: Current Steelpoortdrift Project Mineral Resource estimate (30 April 2022) (JORC, 2012) (Inclusive of Ore Reserves)
| MINERAL RESOURCE CATEGORY |
**VOLUME (m3) ** | TONNAGE (t) | IN SITU GRADE (V2O5 %) |
Fe2O (%) | CONTAINED V2O5 (t) |
TONNAGE BY CATEGORY (%) |
|---|---|---|---|---|---|---|
| Measured | 43,768,739 | 145,450,000 | 0.72 | 22.47 | 1,045,000 | 21.4% |
| Indicated | 98,751,338 | 327,290,000 | 0.70 | 22.80 | 2,291,000 | 48.1% |
| Inferred | 63,413,420 | 207,370,000 | 0.68 | 22.90 | 1,403,000 | 30.5% |
| TOTAL/ AVE | 205,933,497 | 680,110,000 | 0.70 | 22.76 | 4,739,000 | 100.0% |
| Source: Sound Mining CPR (2022). Notes: V2O5cut off >= 0.45%, tonnage rounded down to nearest 10,000t and metal content to nearest 1,000t. |
Page 20 of 66
Figure 7
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==> picture [508 x 504] intentionally omitted <==
----- Start of picture text -----
0 900m
0 1km 0 1km
801,000 802,000 803,000 801,000 802,000 803,000
Steelpoortdrift Project Mining Right Steelpoortdrift Project Mining Right
Drill hole Inclusion zone
Mineral Resource classification: Ore Reserve classification:
Measured Proved
Indicated Probable
Inferred Remaining Mineral Resource
Not classified
7,248,000 7,248,000
7,247,000 7,247,000
7,246,000 7,246,000
7,245,000 7,245,000
----- End of picture text -----
Source: SMI (2022)(PR/SMS/1131/21)
Coordinate system: WGS84 UTM35S
==> picture [50 x 43] intentionally omitted <==
15.1. Difference between Mineral Resource estimates The differences between the successive Mineral Resource estimates is presented in Table 4 and may be attributed to the following:
-
smaller area with lower extrapolation distances used. The previous Mineral Resource extended beyond the Mining Right boundary whilst the current Mineral Resource has allowed a 50m boundary to the Mining Right Boundary;
-
geological model based upon assay results not mineralised zones, which has resulted in a lower average grade and increase tonnage. Metallurgical testwork results indicate that vanadium can be recovered from gabbros because they are magnetic; and
-
inclusion of additional drilling into the geological model allowing for an increase in the tonnage reporting to Measured Resources.
Table 4: Differences between successive Mineral Resources estimates
| 30 JULY 2020 | 30 JULY 2020 | 30 APRIL 2022 | 30 APRIL 2022 | 30 APRIL 2022 | DIFFERENCE | ||||
|---|---|---|---|---|---|---|---|---|---|
| RESOURCE CATEGORY |
TONNAGE (Mt) |
IN SITU GRADE (V2O5 %) |
CONT'D V2O5 (Mt) |
TONNAGE (Mt) |
IN SITU GRADE (V2O5 %) |
CONT'D V2O5 (Mt) |
TONNAGE (Mt) |
IN SITU GRADE (V2O5 %) |
CONT'D V2O5 (Mt) |
| Measured | 92.29 | 0.77 | 0.71 | 145.45 | 0.72 | 1.05 | 37% | -7% | 32% |
| Indicated | 284.43 | 0.78 | 2.22 | 327.29 | 0.70 | 2.29 | 13% | -11% | 3% |
| Inferred | 285.32 | 0.77 | 2.20 | 207.37 | 0.68 | 1.40 | -38% | -14% | -57% |
| TOTAL/ AVE | 662.04 | 0.77 | 5.13 | 680.11 | 0.70 | 4.74 | 3% | -11% | -8% |
16. Geotechnical investigations for mining
The geotechnical analysis included the drilling of 10 geotechnical drill holes within and surrounding the designed pits (Figure 6). These drill holes provide 76% orientated cores on which detailed geotechnical logging was undertaken. This was followed by sampling and laboratory testwork on both fresh and weathered samples of the eight major rock types. The laboratory testwork provided the input data for geotechnical modelling and slope stability analysis. These results ultimately provided the recommendations for pit slope design. From the numerical modelling, the dimensions for a stable open pit slope were recommended as follows:
-
berm width for fresh rock: 2m for design sector 1 and 2m for design sector 2
-
berm width for weathered rock: 3m
-
bench height for weathered and fresh rock: 5m
-
bench face angle for weathered rock: 55°
-
bench face angle for fresh rock: 88°
The result of the groundwater heads (porewater pressure), conducted by Delta-H Water Systems Modelling (Pty) Limited (“Delta H”), was used for the slope stability analysis. It assumed that water depressurisation will only occur naturally (without horizontal drains or wells) to a distance of up to approximately 10m to 30m behind the slope face for slope stability modelling.
On completion of the geotechnical investigation, no major geotechnical concerns were identified. The level of geotechnical study has met the design and accuracy levels required by a DFS.
Page 22 of 66
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17. Open pit optimisation, mine design, scheduling and costing
Sound Mining was appointed by VanRes to carry out the pit optimisation, mine design and scheduling exercise on the Steelpoortdrift Project. Considering the nature of the orebody, the mining approach will be that of conventional open pit mining, at a 5m bench height, using drill rigs, excavators and haul trucks and an auxiliary mining fleet of dozers, graders, water trucks and utility vehicles.
17.1. Pit optimisation
The pit optimisation exercise was carried out within the low environmental and social impact inclusion zone which resulted in the identification of a suite of nested pit shells based upon the mine design criteria. The pit optimisation exercise assumed production rates of 1.6Mtpa ROM ore for the Phase 1 and 3.5Mtpa ROM ore for Phase 2 expansion, which was required to produce sufficient ore for at least 25 years.
A single pit shell (Pit 17) was selected and used as the basis for the mine design and scheduling exercise by Sound Mining. Although pits 18, 19 and 20 provided greater value add (Figure 8), their ROM tonnages far exceeded the 25 years remaining in the Mining Right. Pit 17, with 68% of the price factor, can produce approximately 83.4Mt ore.
17.2. Mine design and scheduling
The mine design criteria used by Sound Mining are presented in Table 5.
Table 5: Summary of mine design criteria
| PARAMETER | PARAMETER | UNITS | VALUE |
|---|---|---|---|
| FLAKE PRICE | |||
| Exchange rate | US$/ZAR | 15.50 | |
| US$/lb flake | 9.00 | ||
| V2O5vanadium pentoxide flake 98% | US$/t flake | 19,841.58 | |
| SELLING COST | |||
| Royalty | % | 2.00 | |
| Marketingcosts at 5% of revenue | % | 5.00 | |
| General fixed costs(US$0.50/lb V2O5 produced) | US$/t flake | 1,102.31 | |
| TOTAL SELLING COST(excluding flake hauling) | US$/t flake | 2,416.26 | |
| Flake haulingdistance(SRL site toport) | km | 576 | |
| US$/t flake/km | 0.10 | ||
| Flake hauling cost | US$/t flake | 59.83 | |
| TOTAL SELLING COST(including flake hauling) | US$/t flake | 2,476.09 | |
| PROCESSING COSTS | |||
| Plant feed - steadystate | Mtpa | 3.20 | |
| Concentrator operation cost | US$/t ore | 5.75 | |
| Concentrate haulingdistance(Plant to SRL*) | km | 24.00 | |
| US$/t concentrate/km | 0.10 | ||
| Concentrate hauling cost | US$/t concentrate | 2.49 | |
| SRL cost | US$/t concentrate | 129.14 | |
| Concentrator | % | 98.00 | |
| Recovery | SRL | % | 84.40 |
| Payability | % | 82.72 | |
| IMZ | % | (Grade × 0.96)/(1.97/100) | |
| Mass Yield | UMZ | % | (Grade × 0.96)/(1.84/100) |
| LMZ | % | (Grade × 0.96)/(2.13/100) | |
| MINING COST |
Page 23 of 66
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| PARAMETER | PARAMETER | UNITS | VALUE |
|---|---|---|---|
| Miningfixed cost | US$/t ore | 7.37 | |
| US$/t waste | 1.92 | ||
| Mining variable cost | US$/t ore | 2.16 | |
| US$/5m bench/t waste | 0.01 | ||
| Incremental bench cost | US$/5m bench/t ore | 0.01 | |
| **MINING FACTORS *** | |||
| Planned mininglosses and miningdilution | % | Asper regularised model | |
| Geological losses | % | 5.00 | |
| Miningdilution | % | 3.00 | |
| Miningloss | % | 3.00 | |
| PIT GEOMETRY | |||
| Topsoil – weathered | ° | 40.00 | |
| Slope angle | Ore and fresh waste | ° | 55.00 |
| Bench height | m | 5.00 | |
| Source: Sound Mining (2022)(PR/SMS/1131/21). Notes: * - Dilution and mining recovery only represent unplanned dilution and recovery. |
The result was three discrete open pits (Pit 1, 2 and 3) to be mined in a series of six pushbacks (Figure 6, Figure 9). The mine schedule comprised a total of 83.46Mt of ore at an average head grade of 0.71% V2O5 with an average strip ratio of 0.88t/t. Only Indicated and Measured material are planned to be mined for the first four years. Inferred material comprises 4% of the total LOM and will only be mined in Year 5. Graphs of total rock movement and strip ratio for the LOM are presented in Figure 10, along with the tonnages by Mineral Resource category and average grade.
17.3. Costing
The earthmoving equipment list and associated capital cost was provided by mining contractor, SPH Kundalila (Pty) Limited (“SPH”). The total capex was estimated at US$11.383m for Phase 1, with an additional US$30.239m required to scale up to the Phase 2 production rates. The mining operating costs were also provided by SPH for the LOM and amounted to a dry rate of US$7.68/bank cubic metre (“bcm”) or US$2.33/t or a wet rate of US$9.59/bcm or US$2.90/t.
These costs were obtained from a single mining contractor in the current market and are deemed to be within the -10% to + 20% limit required for a Class 3 estimate.
18. Metallurgical testwork
18.1. Previous metallurgical testwork (2019-2020)
Two phases of metallurgical testwork were undertaken during the Scoping Study in 2019/2020 on drill hole samples (Figure 6) with the aim of demonstrating that the Steelpoortdrift Project ores were amenable to vanadium recovery using concentration and the established SRL method for extracting vanadium. The first phase of testwork was focussed on maximising the V2O5 grade into concentrate using a simple beneficiation process. The second phase focussed on testing the amenability of the Steelpoortdrift Project concentrate, produced during Phase 1, to the established SRL method for extracting vanadium.
The Phase 1 testwork successfully yielded a concentrate grading over 2.1% V2O5 at V2O5 recoveries ranging from 95% to 97%. Various circuit options were trialled with best results being achieved from a further re-milling stage followed by a final “cleaning” pass by wet low intensity magnetic separators (“WLIMS”).
Page 24 of 66
Figure 8
==> picture [48 x 40] intentionally omitted <==
Graph of pit optimisation results
==> picture [508 x 183] intentionally omitted <==
----- Start of picture text -----
250 1,500
200 1,200
150 900
Ore
Possible preferred
100 600 pit shells
Best-case schedule
Worst-case schedule
50 300
0 0
Value add (USDm)
ROM ore quantity (Mt)
Pit 1 Pit 2 Pit 3 Pit 4 Pit 5 Pit 6 Pit 7 Pit 8 Pit 9 Pit 10 Pit 11 Pit 12 Pit 13 Pit 14 Pit 15 Pit 16 Pit 17 Pit 18 Pit 19 Pit 20 Pit 21 Pit 22 Pit 23 Pit 24 Pit 25 Pit 26 Pit 27 Pit 28 Pit 29 Pit 30 Pit 31 Pit 32 Pit 33 Pit 34 Pit 35 Pit 36 Pit 37 Pit 38 Pit 39 Pit 40 Pit 41 Pit 42 Pit 43 Pit 44 Pit 45 Pit 46 Pit 47 Pit 48 Pit 49
----- End of picture text -----
Source: Sound Mining (2022)(PR/SMS/1131/21)
Graphs of designed pits and pushbacks
Figure 9
Graph of quantity and strip ratio per pushback
==> picture [512 x 166] intentionally omitted <==
----- Start of picture text -----
40.0 1.20
35.0 1.05
30.0 0.90
25.0 0.75
Ore
20.0 0.60 Waste
Strip ratio
15.0 0.45
10.0 0.30
5.0 0.15
0.0 0.00
P1PB1 P1PB2 P2PB1 P2PB2 P2PB3 P3PB1
Pushbacks
Source: Sound Mining (2022)(PR/SMS/1131/21)
Quantity (Mt) Strip ratio (t/t)
----- End of picture text -----
Graph of pushback timing
==> picture [512 x 197] intentionally omitted <==
----- Start of picture text -----
5,000 1.00
4,500 0.90
4,000 0.80
3,500 0.70
P1 PB1
3,000 0.60 P1 PB2
P2 PB1
2,500 0.50 P2 PB2
P2 PB3
2,000 0.40 P3 PB1
V O grade2 5
1,500 0.30
1,000 0.20
500 0.10
0 0.00
Years Source: Sound Mining (2022)(PR/SMS/1131/21)
5
2
V O grade (%)
ROM tonnage (kt)
Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27
----- End of picture text -----
Graphs of LOM schedule
Figure 10
==> picture [48 x 40] intentionally omitted <==
Graph of total rock movement and strip ratio
==> picture [506 x 395] intentionally omitted <==
----- Start of picture text -----
10,000 2.0
9,000 1.8
8,000 1.6
7,000 1.4
6,000 1.2
5,000 1.0 Ore
Waste
4,000 0.8 Strip ratio
3,000 0.6
2,000 0.4
1,000 0.2
0 0.0
Years
Source: Sound Mining (2022)(PR/SMS/1131/21)Sound Mining (2022)(PR/SMS/1131/21) (2022)(PR/SMS/1131/21)
Mineral Resource categories with average head grade
5,000 0.90
4,500 0.85
4,000 0.80
3,500 0.75
3,000 0.70 Ore-Measured
2,500 0.65 Ore-Indicated
Ore-Inferred
2,000 0.60 V₂O₅ head grade
1,500 0.55
1,000 0.50
500 0.45
0 0.40
Years
Strip ratio (t/t)
Material quantity (kt)
Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27
5
Material quantity (kt) 2
V O head grade (%)
Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27
----- End of picture text -----
Source: Sound Mining (2022)(PR/SMS/1131/21)Sound Mining (2022)(PR/SMS/1131/21) (2022)(PR/SMS/1131/21)
Source: Sound Mining (2022)(PR/SMS/1131/21)
==> picture [50 x 43] intentionally omitted <==
Based upon a recovery in the magnetic separation circuit of 96.5% and at a SRL recovery of 82.5% the initial testwork indicated overall project recoveries of 79.6% which was used for the PFS.
18.2. Recent metallurgical testwork (2022)
During the first quarter of 2022, pilot plant metallurgical testwork was carried out on a bulk sample with the aim of testing milling, magnetic separation, salt roast and residue characteristics of ore to be mined within the first five years. A 1.5-2.0t subsample was generated from the excavated fresh ore located in the region of mine production within the first five years (Figure 6, Figure 9).
The reader should note that, historically, the geological modelling, Mineral Resource estimation and subsequent mine planning were done on the basis of mineralised zones i.e., LMZ, UMZ, etc. Since vanadium mineralisation occurs across all these zones and within the various mafic lithologies present, the DFS geological modelling undertaken during the DFS was based on grade (V2O5 content). Since lithological contacts are mainly gradational, using grade as the determining factor eliminated any potential differences in geological interpretation.
Consequently, mined material and process plant feed are no longer classified according to the historical zonal approach. For the purpose of the DFS metallurgical testwork, the mineralised material was thus considered as a single package to be mined and processed. All testwork was conducted on this basis and the bulk sample was therefore considered representative of the total mined package to be processed.
The results of the previous metallurgical testwork, undertaken as part of Scoping Study and PFS, determined that V2O5 recovery was independent of process plant feed grades. Thus, irrespective of the feed grade processed, a constant V2O5 recovery into concentrate and eventually into flake, was achieved. The grade would only effect mass yields to concentrate and subsequently concentrate transport requirements. The lack of correlation was attributed to the mineralogy of the orebody whereby V2O5 exclusively occurs inside the titano-magnetite spinel matrices. This effect was observed in Davis tube tests conducted during exploration drilling campaigns.
Based on the outcomes of the DFS pilot test campaigns, an average global recovery (concentrator plus SRL recovery to final flake) of 82.4% can be expected with maximum potential global recoveries of 84.6% achievable.
Final flake product grades are projected to be >98.0% V2O5 with the potential to produce up to 99.4% purity products through the conventional salt roast process.
19. Concentrator plant process metallurgy and plant design
As part of the DFS, engineering firm UMS METS SA (Pty) Limited (“UMS METS”), was contracted by VanRes to carry out the concentrator plant design and costing for the Steelpoortdrift Project.
19.1. Concentrator design
The plant comprises primary crushing, secondary crushing, milling and magnetic separation to produce a concentrate. The process block flow diagram for the concentrator is presented in Figure 11.
The design was based upon the following:
-
total feed rate = 1,606,505tpa;
-
feed grade = 0.98% V2O5;
-
final product = 722,066tpa;
-
final product grade = 2.08-2.16% V2O5
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----- Start of picture text -----
Classification Cyclone
O/S
1% V O2 5
U/S
Oversize Stockpile
O/S
Grizzly
-300um
screen
Secondary Ball Mill
U/S Jaw crusher Primary Ball Mill -150um
O/S
Primary
screen Roughers WLIMS
Feed tank Roughers WLIMS
Cone
Conc
crusher
U/S Cleaner WLIMS Re-cleaner WLIMS
-20mm Tailings
Conc
Conc
Tailings
Tailings
Fine ore stockpile
Scavenger WLIMS
Conc
Tailings
Tailings
thickener
Tailings filter
Final tailings
Process water distribution
Concentrate filter
2.1% V O2 3
Concentrate (Final product)
Process water distribution
----- End of picture text -----
==> picture [40 x 48] intentionally omitted <==
Source: UMS METS (2022)(PP0784.0)
==> picture [50 x 43] intentionally omitted <==
-
tailings = 889,102tpa;
-
total feed rate = 133,875tpm; and
-
plant design feed rate = 208tph.
It should be noted that plant and process design criteria have been based on projected maximum feed grades achievable. The purpose of this approach was to ensure mechanical equipment design sizing would be suitable for maximum potential operating conditions and not only averages. Thus process design criteria could and do differ from production and financial model inputs and metrics reported in other sections.
The plant will comprise the following main areas:
-
two-stage crushing;
-
ball milling and hydro cyclone classification;
-
three stage wet magnetic separation to produce a refined concentrate;
-
dewatering facility to remove water from the residues for re-use as process water;
-
concentrate regrind milling;
-
re-grind magnetic separation;
-
water circuit;
-
concentrate handling;
-
tailings handling; and
-
compressed air circuit.
Major equipment for the concentrator plant will include:
-
crushing circuit:
-
jaw crusher;
-
static screen;
-
vibrating grizzly feeder;
-
vibrating screen;
-
secondary cone crusher;
-
crushing circuit conveyors;
-
WLIMS units;
-
ball mill;
-
tailings thickener;
-
concentrate re-grind mill;
-
tailings belt filter; and
-
concentrate belt filter.
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19.2. Concentrator costing
The base date of the concentrator plant cost estimates are July 2022. The UMS METS design and costing has provided capex and opex to a level of accuracy of between -10% to +20% consistent with an AACE Class 3 estimate (funding authorisation).
The capex estimate for the defined scope of works is US$30.58m. This amount excludes any project contingency (which will be allowed for elsewhere). The cost estimate captures the mechanical equipment, civil, structural, platework, pipework, electrical and instrumentation as well as detailed engineering and design. Allowance has also been made for construction management, site supervision, and commissioning costs. The capital cost estimate has been prepared making use of recent market related quotations based on an overall design maturity of approximately 55% - 65%. Up-to-date market related pricing has been obtained for the major mechanical, electrical and instrumentation equipment. Furthermore, updated costing has been obtained for the earthworks, civil and structural steel works packages.
This estimate is based upon the latest revision of the equipment list compiled from design drawings, material take off and bill of quantities generated off these designs, and up-to-date vendor budget pricing received for the majority of the works and a high level preliminary schedule of 19-months.
The opex cost estimate is US$0.733m per month or US$5.50/t ROM.
The production of vanadium concentrate utilises conventional and well understood technology which has been supported by the results of recent metallurgical testwork.
20. SRL plant process metallurgy and plant design
As part of the DFS, engineering firm Consulmet Metals (Pty) Limited (“Consulmet”) was contracted by VanRes to carry out the SRL plant design and costing for the Steelpoortdrift Project.
20.1. SRL plant design
The SRL plant will treat concentrate to produce a vanadium flake are >98% V2O5. The plant comprises kiln roasting, leaching, desilication, AMV precipitation, flash drying and V2O5 flake production. Evaporation and crystallisation to recover Na2SO4 crystals for recirculation to the kiln has also been included. The process block flow diagrams are presented in Figure 12 and Figure 13.
The design was based upon the following:
-
total feed rate (wet, at 9% moisture) = 791,224tpa;
-
total feed rate (dry) = 720,000tpa;
-
operating hours per annum = 7,620hrs pa;
-
plant nominal feed rate (wet, at 9% moisture) = 103.84tph;
-
plant nominal feed rate (dry) = 94.49tph;
-
feed grade = 2.15% V2O5;
-
recovery = 83.5%;
-
final product = 13,190tpa;
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----- Start of picture text -----
TSF 1
Na CO2 3 NaOH
Final tailings
Wash water to TSF 1
Magnetiteconcentrate Na SO2 4
from concentrator from concentrator
plant plant filtrate
CMET
Salt Quench & Leaching Leach Leach belt Residual vanadium
roasting Calcine regrind mill NaVO (aq) in3 thickener u/f filter Leach residue recovery plant
Calcine slurry filter cake
Zero
effluent
Zero Zero
Off gas
O/f (dirty pregnant liquor) effluent effluent
Coal Kiln off gas Spent solution Kiln SO2 Scrubber CMET CMET
preparation quench & SO2 scrubber tailings
plant scrubber Regen solution effluent plant dewatering
TSF 2
Coal peas
A grade Gypsum filter cake Gypsum tailings
to TSF 2
Ca(OH)2
Clean air
Make-up water
Na CO2 3
CO2 Pregnant liquor
Wash water
Al (SO )2 4 3 Desilication Silicate filter cake
Desilication
filter press AMV precipitation
H SO2 4 Filtrate Clean pregnant
liquor
to AMV precip.
----- End of picture text -----
==> picture [40 x 48] intentionally omitted <==
Source: Consulmet (2022)(VANA-22-001)
==> picture [574 x 479] intentionally omitted <==
----- Start of picture text -----
Clean pregnant
liquor
from desilication
H SO2 4
H O2
filtrate
AMV AMV AMV
precipitation thickener belt filter De-
NH VO slurry4 3 u/f Wet NH VO 4 3 Dry NH VO 4 3 ammoniator Off gas
(NH ) SO4 2 4 cake Flash
drier
o/f barren liquor
Off gas
Wash water V O powder2 5 scrubberNH3
Final
Molten V O2 5 product
handling
Diesel Fusion
furnace Ton1 Ton1
Clean air
H O recovery for plant use2
Vanadium flake
V O flake2 5 (>98% V O )2 5
Na SO MVR2 4
crystalliser Na SO crystals2 4
Na SO 2 4
to salt roasting
Concentrated mother liquor
Chloride purge
to hazardous TSF
4
2
4
(NH ) SO solution
----- End of picture text -----
==> picture [40 x 48] intentionally omitted <==
Source: Consulmet (2022)(VANA-22-001)
==> picture [50 x 43] intentionally omitted <==
-
final product grade = 98% V2O5;
-
leach tailings (wet, at 10% moisture) = 824,560tpa;
-
leach tailings (dry) = 742,104tpa;
-
gypsum tailings (wet, at 10% moisture) = 33,528tpa;
-
gypsum tailings (dry) = 30,175tpa;
-
desilication tailings (wet, at 50% moisture) = 2,895.6tpa;
-
desilication tailings (dry) = 1,447.8tpa; and
-
final chloride purge solution = 56,311.8m[3] /a (subject to fluctuations, dependent on water purification plant, brine disposal rates and other blow down flows).
The design includes three separate tailings facilities:
-
leach + desilication residue;
-
gypsum; and
-
chloride purge.
It should be noted that plant and process design criteria have been based on projected maximum feed grades achievable. The purpose of this approach was to ensure mechanical equipment design sizing would be suitable for maximum potential operating conditions and not only averages. Thus process design criteria could and do differ from production and financial model inputs and metrics reported in other sections.
The plant will comprise the following major circuits:
-
roasting kiln and cooler with off gas handling equipment;
-
water leach and filtration circuit;
-
desilication circuit;
-
ammonium metavanadate (“AMV”) precipitation circuit;
-
flake furnace and cooler circuit; and
-
Na2SO4 crystalliser.
20.2. SRL plant costing
The base date of the SRL plant cost estimates are September 2022. The estimate is considered to meet the required accuracy criteria of the DFS phase, which is within a range of 10% to +20% consistent with an AACE Class 3 estimate.
The capex estimate for the defined scope of works is US$129.357m. The control budget estimate (“CBE”) has been populated by means of actual quotes and industry rates for certain services, as well as engineering design and management rates, which represents a fair and transparent CBE as far as a defined DFS estimate. In Consulmet’s opinion, the selected rates are considered a fair and reasonable indication of firm costs for execution of the 720ktpa vanadium SRL plant. This is deemed suitable for the application methodology in compiling the Steelpoortdrift Project CBE at DFS level.
Page 33 of 66
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The opex cost estimate is US$3.147m per month or US$52.45/t kiln feed or US$2,863/t of >98% V2O5 flake. Opex has been calculated based on process design, determination of annual consumption (including volumes) and has then been costed applying current costs received from supplier quotations. Opex was presented as an annual cost and a cost per tonne of feed material processed through the SRL facility. Labour and miscellaneous (Safety, Helath, Environmental, Quality (SHEQ etc.) costs are provided at a head office/operational readiness level and have been included in other sections of DFS. Consulmet is confident that the opex methodologies applied to the VanRes 720ktpa vanadium concentrate processing (or SRL) plant provide a fair estimate of the annual operating expenditure for this project.
The production of vanadium flake utilises conventional and well understood technology which has been supported by the results of recent metallurgical testwork.
21. Tailing storage facilities (“TSFs”)
Civil engineering firm, Nurizon (Pty) Limited (“Nurizon”) was appointed to carry out the TSF design for both the concentrator plant and the SRL plant (Figure 3).
21.1. Concentrator Site TSF
A TSF is required to store the concentrator tailings, prior to them being returned to the mined out open pits, as part of the rehabilitation process. As such, the TSF will store the first three years’ tailings, amounting to 1.3Mm[3] , until the end of the LOM. Should sufficient pit room become available prior to the end of the LOM, then tailings transfer may commence earlier. The TSF will have a footprint of 91,951m[2] , a maximum height of 15m and a capacity of 1.3Mm[3] .
The concentrator tailings material will primarily be comprised of 50% SiO2, 20% Al2O3 and 10% each of Fe-oxides and CaO. It will be of a dry stacking nature and be manually transported by trucks from the concentrator plant, deposited and compacted. The tailings are classified as inert and will thus require a Class D liner. No capping system is required for the TSF as all tailings will be backfilled into the open pit.
The TSF site has been selected based upon proximity to the concentrator plant and is located outside the ultimate open pits and the 100m buffer from the Magagamahubedu River. The footprint was also constrained by the location of the concentrator plant layout and location of the ROM stockpile. The consequence classification assigned to the concentrator plant TSF is ‘Significant to High’.
The capex cost for the TSF has been estimated, via a tender process, at US$1.36m including 8% contingencies. If all construction material is sourced from site, the capex cost estimate would reduce to US$0.93m. The opex has been estimated at US$0.43m per annum using the tender price for bulk earthworks and the annual volume of tailings.
The concentrator TSF has been designed and the costs estimated to the required DFS level accuracy of -10% to +20%.
21.2. SRL plant TSF
A TSF is required to store SRL plant tailings for both Phase 1 and Phase 2. The TSF site was selected based upon proximity to the plant, the location of the boundary fences and existing infrastructure. It was constrained by the identification of cultural heritage artefacts in the nearby erosion channels.
The tailings material will be in the form of filtered cakes comprising iron (Fe) in the form of hematite (approximately 80%), TiO2 (approximately 13%) and Al2O3 (approximately 4%) and as such is classified as Type 3 waste. The TSF has been designed with a Class C barrier system and will be operated using a dry stacking method.
Page 34 of 66
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The tailings from the SRL plant will amount to 7.2Mm³. The Phase 1 TSF has been designed with footprint of 348,826m[2] , a maximum height of 30m, and a capacity of 7,28Mm³ of tailings. The Phase 2 TSF has been designed with footprint of 144,414m[2] , a maximum height of 30m, and an additional capacity of 4.33Mm[3] of tailings.
A capping solution was designed for the TSF, according to the with the Minimum Requirements for Waste Disposal by the Department of Water Affairs (“DWA”).
The consequence classification assigned to the concentrator plant TSF is ‘Significant to High’.
The capex cost for the TSF has been estimated, via a tender process, at US$18.45m including 8% contingencies. If all construction material is sourced from site, the capex cost estimate will reduce to US$14.07m. The opex has been estimated at US$2.0m per annum using the tender price for bulk earthworks and the annual volume of tailings.
The SRL TSF has been designed and the costs estimated to the required DFS level accuracy of -10% to + 20%.
22. Power generation
DRA Projects (Pty) Limited (“DRA”) was contracted by VanRes to conduct a DFS to consider the implementation of a solar PV plant at the mine site. VanRes believes in the importance of environmental, social and governance standards in its work, therefore this study leveraged on both the economic and environmental advantages of a solar power plant. PV systems convert energy from solar irradiation to electrical energy and, as such, this power source is considered a renewable energy resource. The solar power plant scope of supply allowed for the following infrastructure and assets:
-
5MW AC, 6MWp DC solar PV plant; and
-
1.0MW/4.0MWh VRF BESS.
The capex was estimated at US$11.154m including contingencies, whilst the annual opex cost was estimated at US$0.241m. To present the capex and opex as a holistic energy cost, the costs were applied to a financial model to determine the blended cost of energy. The study clearly demonstrated the benefits to the Steelpoortdrift Project by selecting a grid-tied PV and BESS rather than only a grid connection to the South African power authority.
In addition, the proposed solar PV plant will enable VanRes to save 14,192t CO2 per year on emissions, 34% less than the grid-only annual Scope 2 emissions.
The study concluded that the proposed solar PV power plant would be able to provide a sustainable and reliable renewable energy source for the mine site.
23. Ore Reserve estimate
The Ore Reserve estimate on which the DFS was based has been prepared by Sound Mining in accordance with the JORC Code, 2012. The reader is referred to ASX announcement of 4 October 2022 : VR8 updates mineral resource and ore reserve statements for the Steelpoortdrift vanadium project for the detailed description of the Ore Reserve estimate.
The Ore Reserves were determined by considering only the quantity of Measured and Indicated Mineral Resources depleted by the LOM schedule, which included a marginal amount of Inferred Mineral Resources (< 5%).
Page 35 of 66
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The pit optimisation was commpleted using Studio NPVS software, which identified a suite of nested pit shells based upon the mine design criteria (Table 5). The mine design, sequencing and scheduling process relied on selected minable units of 5m[3] in the 20m x 20m x 1m blocks of the Mineral Resource model. Additional allowances were included for dilution, mining loss and geological losses.
The modifying factors applied in the derivation of the Ore Reserves are tabulated in Table 6.
Table 6: Modifying Factors
| MODIFYING FACTORS | UNIT | VALUE |
|---|---|---|
| LOSSES AND DILUTION | ||
| Geological losses | % | 5.00 |
| Planned mininglosses * | % | 6.90 |
| Planned dilution * | % | 3.20 |
| Unplanned mininglosses | % | 3.00 |
| Unplanned dilution ** | % | 3.00 |
| PLANT RECOVERY | ||
| Concentrator | % | 98.00 |
| SRL | % | 84.40 |
| TOTAL | % | 82.72 |
| GRADES | ||
| V2O5 grade and massyield | Included in Mineral Resource block model | |
| Vanadium flake | % | 98.00 |
| OTHER | ||
| Flakeprice | US$/lb | 9.50 |
| Exchange rate | US$:ZAR | 15.50 |
| Source: SMI (2022)(PR/SMS/1131/21) | ||
| * - As per regularised model for all Mineral Resources, ** - With zero grade |
The resultant Ore Reserve estimate is tabulated in Table 7, and its location is presented in Figure 7.
Table 7: Current Steelpoortdrift Project Ore Reserve estimate (31 August 2022) (JORC, 2012)
| ORE RESERVE CATEGORY |
TONNAGE (Mt) | ROM GRADE (V2O5 %) |
CONTAINED V2O5 (kt) | TONNAGE BY CATEGORY (%) |
|---|---|---|---|---|
| Proved | 30.23 | 0.70 | 213.09 | 39.3% |
| Probable | 46.62 | 0.72 | 337.32 | 60.7% |
| TOTAL / AVE | 76.86 | 0.72 | 550.41 | 100.0% |
| Source: SMI (2022)(PR/SMS/1131/21) | ||||
| Notes: | ||||
| Reported in accordance with the classification criteria of the JORC Code, 2012. | ||||
| Stated at a price of US$9.50/lb. |
Stated on a 100% attributable basis for the Steelpoortdrift Project, of which VanRes owns 50%. Reported at the point of delivery for processing.
Any apparent computational errors due to rounding are not considered significant.
Ore Reserve estimates contained herein may be subject to legal, political, environmental or other risks that could materially affect the potential development of such Ore Reserves.
Losses that could occur as a result of transportation of content or flake are considered to be negligible.
No Inferred Mineral Resources are included in the Ore Reserve estimate.
Page 36 of 66
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23.1. Differences between Ore Reserve estimates
The differences between the previous and current Ore Reserve estimates are presented in Table 8. The differences cannot be reconciled as material changes have taken place to the LOM and associated production schedule when compared to the previous Ore Reserve estimate.
Table 8: Differences between successive Ore Reserve estimates
| 30 JUNE 2021 | 30 JUNE 2021 | 30 JUNE 2021 | 31 AUGUST 2022 | 31 AUGUST 2022 | 31 AUGUST 2022 | DIFFERENCE | DIFFERENCE | DIFFERENCE | |
|---|---|---|---|---|---|---|---|---|---|
| RESOURCE CATEGORY |
TONNAGE (Mt) |
ROM V2O5 (%) |
CONT'D V2O5 (t) |
TONNAGE (Mt) |
ROM V2O5 (%) |
CONT'D V2O5 (kt) |
TONNAGE (Mt) |
ROM V2O5 (%) |
CONT'D V2O5 (Mt) |
| Proved | 31.17 | 0.76 | 240.00 | 30.23 | 0.70 | 213.09 | -3% | -8% | -13% |
| Probable | 42.68 | 0.75 | 320.00 | 46.62 | 0.72 | 337.32 | 8% | -4% | 5% |
| TOTAL / AVE | 73.85 | 0.77 | 560.00 | 76.86 | 0.70 | 550.41 | 4% | -11% | -2% |
| Source: SMI (2022)(PR/SMS/1131/21) |
24. Baseline studies
The environmental baseline descriptions provide a detailed assessment of the receiving environment for the Steelpoortdrift Project and comprise a series of specialist studies which were reported upon for both the mine/concentrator site and SRL site. The baseline descriptions provide the information needed to compile the Environmental Impact Assessment (“EIA”) and EMPr and most importantly, form the basis upon which all future impacts of the project can be measured.
At the date of issue of this DFS report the baseline studies still underway for the mine site included soil, land use and land capability, air quality, environmental noise, blasting and vibration, visual, surface water and aquatic ecology, wetland and cultural heritage. Only the air quality and terrestrial ecology were still underway for the SRL site. All outstanding baseline studies are on track to be completed the beginning of Q4 2022 and will thus be timeously available for inclusion into the environmental applications and updates highlighted in the following subsection.
Based upon the results of the studies to date, no environmental or social fatal flaws were identified for the Steelpoortdrift Project.
25. Environmental impact and management
The environmental and social impacts of the Steelpoortdrift Project were assessed as at September 2022 in accordance with the minimum requirements in the EIA Regulations, 2014 and the associated official guidelines. These will continue be updated as the various other specialist studies are completed. As at the date of issuing the DFS Report, no environmental issues were identified that resulted in a ‘No Go’ option being executed.
For the purposes of DFS level reporting, environmental, social and governmental aspects meet the requirements, however a number of tasks are to be completed on the basis of the outcomes of this DFS. However, for the purposes of meeting the requirements for the development of the Steelpoortdrift Project the following is required:
- finalise and submit the Water Use Licence applications (“WULAs”) for both project sites on the basis of the design documentation (submission planned for Q4 2022);
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-
finalise and submit the EIA in support of the Integrated Environmental Authorisation (“IEA”) application, in terms of NEMA and NEMWA, for the proposed SRL plant and associated activities based upon the design documentation (submission planned for Q4 2022); and
-
finalise and submit the S102 EMPr amendment application for the mine and concentrator site (submission planned for Q4 2022).
26. Operations management and readiness
VanRes has elected an operations management strategy using primarily contractors for the mining and processing aspects, whilst overall management will rest with VanRes.
An operational readiness (“OR”) gap assessment was conducted by Minopex Technical Advisory (Pty) Limited (“Minopex”) in July 2022. The report outlined the operational readiness workstream definitions that are required to be developed and managed for the concentrator and SRL plants to ensure that the Steelpoortdrift Project transitions seamlessly through the project development to operational phase. Its objectives were to highlight the current state of operational readiness for both plants, to define future workstreams or activities to be developed, areas to be prioritised and to provide a high-level roadmap to the concentrator and SRL plants’ operational readiness team for developing the defined work streams for each element.
The OR gap assessment outcome indicated a 1% operational readiness and has highlighted that all 14 workstreams have not been developed. However, at the current DFS stage of the Steelpoortdrift Project, this is not considered a major risk to the project as there is still sufficient time during the next phase of the project for OR to be developed.
It will imperative that these workstreams are developed during the implementation phase of the Steelpoortdrift Project. It is important that the VanRes owners’ team is established by Q1 of FY2024 to appoint the O&M contractor for the concentrator and SRL plants and allow for sufficient time for the OR development. Currently, onboarding of VanRes’ owner’s team is planned to commence by March 2023 and ramp up as required over implementation period.
A detailed capital implementation cost and monthly operational budget was developed for each discipline. The total capex estimate for the OR plan (“ORP”) implementation is US$7.05m excluding contingencies, whilst the monthly ORP opex estimate is US$1.10m.
27. Project development and timing
Pertinent timeline aspects are presented in Table 9.
Pertinent aspect of the project development timing are summarised as follows:
-
investment decision for the project will be reached by 1 July 2023 at which point long lead item orders will be placed and the engineering, procurement and construction management (“EPCM”) contractors appointed;
-
site based construction of both plants will commence in March 2024;
-
a construction period of 12 months and first water deadline of 1 March 2025 for the concentrator was used as the basis of the scheduling;
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-
the SRL plant construction period was set at 18 months and overlaps with the construction of the concentrator such that it allows three months (June 2025 to August 2025) for the concentrator to produce commissioning feedstock for the SRL plant;
-
it was estimated that mining would commence production at the end of Q4 of 2024 to produce feedstock for the concentrator for three months;
-
the ramp-up of the concentrator and SRL plants was scheduled to commence in December 2025 and is scheduled for six months;
-
implementation of the operational readiness workstreams was scheduled around the abovementioned key dates and timelines and minor early works will commence in Q1 2024 for safety, health, environment, and quality (“SHEQ”), information & communications technology (“ICT”) and systems, metal accounting, and asset & maintenance management (“AMM”) workstreams, if possible;
-
on-boarding of the bulk of the personnel is planned for Q2 and Q3 2024 to be ready for the latter stages of commissioning of the two plants; and
-
training and development was scheduled to coincide with the onboarding of personnel in 2024 for both plants.
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Table 9: Project timeline
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----- Start of picture text -----
J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J
YEAR 2022 2023 2024 2025 2026
QUARTER Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2
MONTH
DFS
Investment decision
Project financing activities
Award contracts (EPCM/O&M/Mining)
Execution stage
Long lead procurement
Mine production and stockpile
Concentrator plant construction
C1 commissioning
C2 commissioning
C3 commissioning
C4 commissioning
Handover
Concentrator production and stockpile
SRL plant construction
C1 commissioning
C2 commissioning
C3 commissioning
C4 commissioning
Estimated first product
Handover
Ramp up
-32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
----- End of picture text -----
*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
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28. Market assessment
The market assessment was prepared internally by VR8 using public domain sources of information. VR8 also commissioned an independent assessment by Deloitte of the Steelpoortdrift Project in relation to the vanadium market and price.
Vanadium is a high-value metal. It is grey, soft, ductile and is commonly used in the production of alloys or within the chemical industry. More recently, there has been growing interest in vanadium for the energy industry. Considering the uses of vanadium, the market drivers would typically be determined by the growth, or lack thereof, of:
-
the alloy market, in particular the steel sector, with the steel market being closely linked to Chinese and global economic growth;
-
the construction industry;
-
the aerospace industry;
-
the chemical industries; and
-
the energy storage market.
The growth in the use of vanadium redox flow battery (“VRFB”) systems is forecast by analysts to increase demand for vanadium and create a market deficit in the medium term, supporting prices and primary production of the material. A key player in the VRFB market, expect that the structural supply deficit will persist. Other producers and analysts have interrogated the vanadium market balance, estimating a rising deficit from 2021. Future supply of vanadium from primary sources is available, but bottlenecks in bringing these assets into production may result in a plateau in supply as the VRFB technology matures in operation. However, vanadium uptake in the green energy revolution will only be evidenced by the continued adoption and successful installation of VRFB storage operations.
As per independent market assesment completed by Deloitte; " The vanadium market and price are expected to continue to exhibit volatility in the near term due to geopolitical conflict, the continued COVID-related economic downturn, and projected uncertainty in the long-term rate of uptake of VRFB systems and deficit in supply. The volatility in price is typical of a market where supply and demand are finely balanced. A minor interruption to supply or shift in sentiment results in short-lived, large price fluctuations. Therefore, a wide range in price cannot be excluded from the near-term or long-term outlook. A price range of US$7.20-US$11.60/lb V2O 5 may be considered. "
VR8’s price forecast of US$9.50/lb used in the DFS cash flow was within the forecast range provided by the Deloitte independent assessment.
29. Marketing and sales contracts
No marketing or sales contracts have been entered into as yet. However, VR8 have obtained conceptual nonbinding term sheets for off takes based both on take or pay, as well as marketing agency contract models, from reputable commodity trading houses. These conceptual term sheets have been used as a basis for cash flow calculations as well as the sales costs used in the financial model.
*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
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30. Economic assessment
The economic assessment was prepared by Sound Mining using inputs from the various independent specialist experts and engineers. The economic assessment meets the requirements of a DFS in its level of accuracy of the input parameters and may be considered as the most accurate representation of the value of the Steelpoortdrift Project based upon the information available at the date of this report.
The base assumptions included the following:
-
25 year LOM;
-
base currency: US$, with conversions from ZAR to US$ at 15.50:1.00 (@ 2 October 2022 exchange rate ZAR18.09:US$1);
-
base date: September 2022;
-
overall capital contingency: 5.74%;
-
98% V2O5 flake price of US$9.50/lb (Deloitte Market Study – mid range flake price); and
-
governmental royalty of 5% of gross revenue (as per MPRDA for refined metal).
30.1. Capex summary
A summary of the capital expenditure estimate for delivering the LOM plan is presented in Table 10. It covers construction capital, the portion of the operating costs that have been capitalised (i.e., US$27.21m prior to July 2025) and a stay in business (“SIB”) provision as a percent of the estimated construction capital (excluding EPCM fee). Separate contingencies have been applied to the individual capex items and these result in an overall contingency of 5.7% for the Steelpoortdrift Project. The capex timelines and forecast have been informed by the various technical studies undertaken in support of the DFS, LOM plan and Ore Reserve estimate.
The mining capital provision amounts to only a percent of the total expenditure because the contractor will be responsible for purchasing the mining fleet and constructing the required haulage roads. These costs are therefore deemed to be part of the operating contract.
Table 10: Summary of total capex estimate for Phase 1 and Phase 2 stages
| BY PHASE (US$m) | BY PHASE (US$m) | ||
|---|---|---|---|
| DESCRIPTION | TOTAL LOM(US$m) | PHASE 1 (Yr 1-4) | PHASE 2 (Yr 5 - 25) |
| CONSTRUCTION CAPEX | |||
| Mining | 3.93 | 1.69 | 2.24 |
| Concentrator | 61.16 | 30.58 | 30.58 |
| SRLplant | 256.37 | 130.36 | 126.01 |
| TSF | 27.95 | 14.92 | 13.03 |
| Total contingency | 20.91 | 20.91 | 0.00 |
| Site overheads | 23.16 | 12.29 | 10.88 |
| TOTAL CONSTRUCTION CAPEX | 393.48 | 210.73 | 182.74 |
| CAPITALISED OPEX | |||
| Pre revenue opex | 27.21 | 27.21 | 0.00 |
| Critical spares | 2.54 | 1.27 | 1.27 |
| Operation and maintenance spares(2yrs) | 3.53 | 1.77 | 1.77 |
| SUB TOTAL CAPITALISED OPEX | 33.27 | 30.25 | 3.04 |
| SIB | |||
| Mining | 0.00 | 0.00 | 0.00 |
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| BY PHASE (US$m) | BY PHASE (US$m) | |||
|---|---|---|---|---|
| DESCRIPTION | TOTAL LOM(US$m) | PHASE 1 (Yr 1-4) | PHASE 2 (Yr 5 - 25) | |
| Concentrator | 10.35 | 2.35 | 42.24 | |
| SRLplant | 44.59 | 2.89 | 52.04 | |
| SUB TOTAL SIB CAPITAL | 54.93 | 5.24 | 94.28 | |
| TOTAL PROJECT COST | 481.68 | 246.22 | 280.06 | |
| Source: Sound Mining (PR/SMS/1131/21MR) |
Note: VanRes report that the mining contractor has included SIB in their quoted operating costs for the mining operation.
The Company plans to obtain funding for the project from a combination of conventional project finance debt with the remaining funding to be sourced from strategic equity and/or equity capital markets. Steelportdrift has the potential to support support ~60% debt gearing of the total funding requirement. Discussions with potential debt financiers have commenced with a view to securing indicative terms sheets in the lead up to final investment decision during mid to late CY2023.
As part of this process, HCF International Advisors Ltd (“HCF”) has been appointed to assist in the raising of project finance for the development of the Project. HCF has extensive experience in providing structured finance advisory and raising substantial amounts of capital for the global mining sector, having raised over US$12Bn in project financing since 2003.
In parallel, the Company has commenced a process to secure offtake and strategic investment from a range of potential international traders, downstream users of vanadium and strategic investors with a view to supporting the project financing of the Project.
30.2. Opex summary
The opex estimated for the LOM plan are summarised in Table 11. Approximately half (49%) of the opex is associated with the SRL plant. On-site P&G’s, off site G&A’s, overheads and cost of sales together contribute approximately 21% of the operating costs.
Table 11: Summary of opex estimate
| FIXED COMPONENT(US$ 000s) | FIXED COMPONENT(US$ 000s) | VARIABLE COMPONENT (US$/ROM t) |
TOTAL COST (US$/lb flake) |
|
|---|---|---|---|---|
| DESCRIPTION | PHASE 1 | PHASE 2 | ||
| Mining | 2,189 | 3,976 | 6.49 | 0.57 |
| Concentrator | 425 | 0 | 5.45 | 0.41 |
| SRLplant | 2,000 | 4,000 | 19.78 | 1.57 |
| On site P&Gs | 18,430 | 28,333 | 0.00 | 0.62 |
| Off mine G&As | 927 | 1,391 | 0.00 | 0.03 |
| Overheads and cost of sales | 0 | 0 | 0.44 | 0.03 |
| TOTAL OPEX | 23,971 | 37,700 | 32.15 | 3.24 |
| Source: Sound Mining (PR/SMS/1131/21MR) |
A contingency was not applied to the opex estimates in the DCF. The impact of adding a contingency of 10% to all the opex estimates to account for any risk of inaccuracies related to the level of engineering definition usually involved at this level of study, results in approximately an 8% reduction in the NPV7.5%.
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30.3. DFS result
The DCF model returned an NPV7.5% of US$1,212m with an associated internal IRR of 41.7% and an estimated payback period of 27 months from start of flake production when considering the undiscounted cash flows (Table 12).
The indicative funding requirement, or maximum cumulative negative cash flow (“MCNCF”) for the Steelpoortdrift Project is estimated at US$243m and will be required immediately. The computed undiscounted after tax, free cash flow over the LOM is graphed in Figure 14.
The scheduled LOM production includes approximately 4% of Inferred Mineral Resource which can be considered as additional revenue or treated as waste. The impact of excluding the Inferred Mineral Resources from the LOM was assessed, and the results are presented Table 12. The NPV reduced by <6% when the Inferred Mineral Resources in the LOM scheduling was treated as waste.
The key economic assessment results of the Phase 1 and Phase 2 DCF are presented in Table 1, whilst the annual mining / production schedule, costs and financials are presented in Appendix 1.
Table 12: Summary of DCF result, including and excluding Inferred Mineral Resources
| INFERRED MINERAL RESOURCES | INFERRED MINERAL RESOURCES | ||
|---|---|---|---|
| DESCRIPTION | UNIT | INCLUDING | EXCLUDING |
| >98% V2O5flake | US$/lb | 9.50 | |
| NPV7.5%* | US$m | 1,212 | 1,143 |
| IRR | % | 41.7 | 41.0 |
| MCNCF | US$m | -210 | |
| Payback ** | months | 27 | |
| Source: Sound Mining (PR/SMS/1131/21MR) | |||
| Notes: * - At project level, based on 100% ownership. | |||
| ** - From first flake production. |
30.4. Sensitivity analysis
A sensitivity analysis was carried out on the DCF for an increase of 20% and decrease of 20% of the capex, opex and product price. The sensitivities are graphed in Figure 14, while the results are tabulated in Table 13. The results indicate that the LOM cash flow is most sensitive to changes in revenue. These would typically include parameters such as price, cost of sales, and/or processing recovery. The expected returns will be less sensitive to changes in opex and/or capex.
Table 13: Results of DCF sensitivity analysis to revenue, opex and capex
| VARIATION PERCENTAGE | VARIATION PERCENTAGE | VARIATION PERCENTAGE | VARIATION PERCENTAGE | VARIATION PERCENTAGE | ||
|---|---|---|---|---|---|---|
| VARIABLE | UNIT | 80% | 90% | 100% | 110% | 120% |
| Net revenue | US$m | 723 | 970 | 1,212 | 1,450 | 1,687 |
| Opex | US$m | 1,391 | 1,302 | 1,212 | 1,121 | 1,030 |
| Capex | US$m | 1,274 | 1,243 | 1,212 | 1,182 | 1,151 |
| Source: Sound Mining (PR/SMS/1131/21MR) |
A sensitivity to variations in the discount rate was applied to the DCF and the results are presented in Table 14. The Project remains substantially positive even at a discount rate of 12.5%.
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Graphs of cash flow results and sensitivity analysis
Figure 14
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Operating margin over LOM
==> picture [501 x 554] intentionally omitted <==
----- Start of picture text -----
700 70%
600 60%
500 50%
400 40%
Net revenue
Total operating cost
300 30%
200 20%
100 10%
0 0%
-1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Year
Free cashflow after tax
4,000
3,500
3,000
2,500
2,000 Free cash flow after tax
Cumulative free
1,500 cashflow after tax
1,000
500
0
-500
-1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Year
Sensitivity analysis
1,800
1,600
1,400
1,200
1,000 Net revenue
Operating costs
800 Capital expenditure
600
400
200
0
80% 90% 100% 110% 120%
Variation in parameter
U$Dm
Operating Margin (%)
NPV (US$m)
NPV (US$m)
----- End of picture text -----
Source: Sound Mining (2022)(PR/SMS/1131/21)
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Table 14: Results of DCF sensitivity analysis to discount rate
| VARIATION IN DISCOUNT RATE | VARIATION IN DISCOUNT RATE | VARIATION IN DISCOUNT RATE | VARIATION IN DISCOUNT RATE | VARIATION IN DISCOUNT RATE | VARIATION IN DISCOUNT RATE | ||
|---|---|---|---|---|---|---|---|
| VARIABLE | UNIT | 0.0% | 2.5% | 5.0% | 7.5% | 10.0% | 12.5% |
| Net revenue | US$m | 3,796 | 2,524 | 1,728 | 1,212 | 869 | 633 |
| Source: Sound Mining (PR/SMS/1131/21MR) |
A sensitivity to variations in the >98% V2O5 flake price was also applied to the DCF, and the results are presented in Table 15.
Table 15: Results of DCF sensitivity analysis to >98% V2O5 flake price
| VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | VARIATION IN >98% V2O5 FLAKE PRICE | ||
|---|---|---|---|---|---|---|---|---|---|
| VARIABLE | UNIT | 6.00 | 7.00 | 8.00 | 9.00 | 9.50 | 10.00 | 11.00 | 12.00 |
| Net revenue | US$m | 357 | 601 | 844 | 1,089 | 1,212 | 1,336 | 1,583 | 1,830 |
| Source: Sound Mining (PR/SMS/1131/21MR) |
Sound Mining was comfortable with the modifying factors used for the LOM plan and believes that the cash flow forecasts are based on realistically achievable estimates.
The capex forecast in the DCF model is reasonable in the context of the proposed development and construction schedules, with no unforeseen major additional capital expenditures expected. Particular attention was paid to assessing the impact of possible uncertainties in the opex estimate, but the results illustrate that the Ore Reserve estimate remains supported by positive and healthy annual cash flow margins over the LOM of 25 years.
31. Risks and opportunities
The Steelpoortdrift Project risks and opportunities were identified for each of the major disciplines during the DFS study. No fatal flaws were identified. The most significant risks relate to the following:
-
timing of water and power connections;
-
pollutants, in the form of gaseous emissions, relating to the SRL plant; and
-
pollution of the water courses resulting from damage to the PCD or purge dam liners at the SRL site.
Numerous opportunities were identified which will require further detailed investigation as the project develops. The most significant opportunities have been outlined in the ongoing value engineering studies.
32. Ongoing value engineering studies
A number of significant opportunities have been identified that would reduce costs and increase the potential Mineral Resources, Ore Reserves and the associated LOM plan to more than 100yrs, decrease environmental impacts and increase earnings potential. These opportunities have been investigated to a level less than that required for inclusion into the DFS. The following opportunities may be considered by investors but will require additional, more detailed value engineering studies going forward:
-
ropeway conveyor system to transport concentrate from mine site to SRL plant;
-
removal of community and water course constraints on Mineral Resource estimation and associated LOM;
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-
residual vanadium recovery plant; and
-
titanium in SRL tailings recovery.
33. DFS level of completion and outstanding work
This DFS has met the detail and accuracy required in 12 of the 15 disciplines, with the overall DFS completion estimated at 98%.
34. Conclusions
After the positive results obtained from the Scoping Study prepared in 2020 and the subsequent the PFS completed in 2021, VR8 initiated the DFS in January 2022. The DFS has assessed the technical and economic merits of mining the Steelpoortdrift Project via open pit mining methods and processing of ore through a concentrator and subsequent SRL plant to produce vanadium >98% V2O5 flake.
This DFS has met the detail and accuracy required in 12 of the 15 disciplines, with the overall DFS completion estimated at 98%.
The DFS utilised all information up to and including the date of publication of this DFS Report (30 September 2022). Based on this information and the assumptions, the DFS has indicated the Steelpoortdrift Project to be robust and economically feasible to produce a total of ~484,000t of >98% V2O5 flake over a 25 year period.
The economic assessment demonstrated the following:
-
NPV7.5% of US$1,212m, with IRR of 42%;
-
payback period of 27 months from start of flake production;
-
96% of the 25 year LOM classified as Proven and Probable Ore Reserves. Exclusion of the Inferred Mineral Resources decreased the NPV marginally (<6%) to US$1,143m, at a 7.5% discount rate, and the IRR to 41%; and
-
sensitivities indicated a robust project which remained positive with the following DCF input flexing:
-
20% decrease in revenue; or
-
20% increase in opex; or
-
20% increase in capex; or
-
increase in discount rate to 12.5%; and
-
decrease in >98% V2O5 flake price to US$6.00/lb.
This DFS has also demonstrated that there is potential to further optimise project economics through the inclusion of focussed value engineering studies identified to reduce project costs, increase the LOM, increase earning potential and reduce environmental impacts.
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This announcement has been authorised for release by the Board of Vanadium Resources Limited.
For further information please contact: Jurie H. Wessels
Executive Chairman and Founder
Vanadium Resources Limited
[email protected]
Disclaimer
Some of the statements appearing in this announcement may be forward-looking statements. You should be aware that such statements are only predictions and are subject to inherent risks and uncertainties. Those risks and uncertainties include factors and risks specific to the industries in which VR8 operates and proposes to operate as well as general economic conditions, prevailing exchange rates and interest rates and conditions in the financial markets, among other things. Actual events or results may differ materially from the events or results expressed or implied in any forward-looking statement. No forward-looking statement is a guarantee or representation as to future performance or any other future matters, which will be influenced by a number of factors and subject to various uncertainties and contingencies, many of which will be outside VR8’s control.
The Company does not undertake any obligation to update publicly or release any revisions to these forward-looking statements to reflect events or circumstances after today's date or to reflect the occurrence of unanticipated events. No representation or warranty, express or implied, is made as to the fairness, accuracy, completeness or correctness of the information, opinions or conclusions contained in this announcement. To the maximum extent permitted by law, none of VR8, its directors, employees, advisors or agents, nor any other person, accepts any liability for any loss arising from the use of the information contained in this announcement. You are cautioned not to place undue reliance on any forward-looking statement. The forward-looking statements in this announcement reflect views held only as at the date of this announcement.
This announcement is not an offer, invitation, or recommendation to subscribe for, or purchase securities by the Company. Nor does this announcement constitute investment or financial product advice (nor tax, accounting, or legal advice) and is not intended to be used for the basis of making an investment decision. Investors should obtain their own advice before making any investment decision.
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Competent Persons Statement and Previously Reported Information Exploration Results and Targets:
The information in this announcement does not contain any new information in relation to Exploration Results or Targets and the Company confirms that any information relating to exploration work has not materailly changed from previously reported information.
Mineral Resource Estimations and Ore Reserves:
The information in this statement that relates to the Mineral Resource and Ore Reserve Estimates of the SPD project, is based on information that has been reviewed by Ms S Turnbull and Mr V Duke of Sound Mining International SA (Pty) Limited (“Sound Mining”). They both have sufficient experience, which is relevant to the activity being undertaken, to qualify as Competent Persons in terms of the JORC Code, 2012 Edition.
Ms Turnbull is a registered Professional Natural Scientist (Pri.Sci.Nat.) with the South African Council for Natural Scientific Professions (“SACNASP” – Reg. No.:117787) and a member of the Geological Society Council of South African (“GSSA”). Ms Turnbull has reviewed the Exploration results and Mineral Resource estimate in this announcement and has given her permission for the publication of this information in the form and context within which it appears.
Mr Duke is a registered Professional Engineer (Pr.Eng.) with the Engineering Council of South Africa (“ECSA” – Reg. No.:940314) and a Fellow of The Southern African Institute of Mining and Metallurgy (“SAIMM”). Mr Duke has reviewed the Ore Reserve Statement in this announcement and has given his permission for the publication of this information in the form and context within which it appears.
Metallurgical Results:
The information in this announcement that relates to metallurgy has been compiled and assessed under the supervision of Mr Eugene Nel, a Professional Engineer of the Engineering Council of South Africa and a Member of the South African Institute of Mining and Metallurgy (both Recognised Professional Organisations as defined in the JORC Code). Mr Nel is the Chief Executive Officer (“CEO”) of VR8 and has sufficient experience that is relevant to the style of mineralisation and type of deposit under consideration and to the activity being undertaken to qualify as a Competent Person as defined in the 2012 Edition of the JORC Code. Mr Nel consents to the inclusion in this announcement of matters based on his information in the form and context in which it appears.
The Company confirms that all material assumptions and parameters underpinning metallurgical testwork previously continue to apply and have not materially changed and that it is not aware of any new information or data that materially affects the information that has been included in this announcement.
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Appendix 1: Annual Mining / Production Schedule, Costs and Financials
| Description | Units | Tot / Avg | -1 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11-25 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Mining | |||||||||||||||
| Total Ore RoM | Mt | 80.3 | 0.0 | 0.0 | 1.5 | 1.7 | 1.7 | 1.7 | 3.5 | 3.5 | 3.6 | 3.5 | 3.6 | 3.6 | 52.5 |
| Average V₂O₅ Grade | % | 0.71% | 0.00% | 0.00% | 0.84% | 0.86% | 0.81% | 0.82% | 0.81% | 0.84% | 0.76% | 0.70% | 0.68% | 0.68% | 0.69% |
| Total Material Moved – Tonnes | Mt | 150.9 | 0.0 | 0.0 | 1.6 | 2.1 | 2.6 | 2.1 | 6.5 | 5.6 | 6.9 | 7.0 | 7.5 | 7.4 | 101.6 |
| Production | |||||||||||||||
| Total Concentrate Produced | Mt | 29.1 | 0.0 | 0.0 | 0.6 | 0.8 | 0.8 | 0.8 | 1.4 | 1.5 | 1.3 | 1.2 | 1.2 | 1.2 | 18.4 |
| Produced Product - 98% V₂O₅ Flake | Kt | 484 | 0 | 0 | 5 | 13 | 12 | 13 | 23 | 26 | 24 | 21 | 20 | 20 | 306.4 |
| Revenue | |||||||||||||||
| Net Revenue | US$ M | 9,138.1 | 0.0 | 0.0 | 70.0 | 235.9 | 237.5 | 244.9 | 404.1 | 481.9 | 462.8 | 404.3 | 385.3 | 379.5 | 5,831.9 |
| Operating Costs | |||||||||||||||
| Fixed | US$ M | 874.3 | 0.0 | 0.0 | 11.3 | 22.7 | 22.7 | 24.0 | 37.7 | 37.7 | 37.7 | 37.7 | 37.7 | 37.7 | 567.5 |
| Variable | US$ M | 2,582.6 | 0.0 | 0.0 | 30.2 | 61.1 | 60.1 | 61.2 | 118.8 | 121.0 | 118.5 | 114.4 | 114.6 | 113.6 | 1,669.1 |
| Total Operating Cost | US$ M | 3,456.9 | 0.0 | 0.0 | 41.5 | 83.8 | 82.8 | 85.2 | 156.5 | 158.7 | 156.2 | 152.1 | 152.3 | 151.3 | 2,236.5 |
| Operating Margin | US$/lb V2O5 Flake | 3.24 | 0.00 | 0.00 | 3.44 | 3.04 | 3.02 | 3.09 | 3.06 | 2.80 | 2.96 | 3.25 | 3.39 | 3.42 | 3.31 |
| Capital Expenditure | |||||||||||||||
| Construction Capital Expenditure | |||||||||||||||
| Mining | US$ M | 3.9 | 0.0 | 1.7 | 0.0 | 0.0 | 0.0 | 0.4 | 1.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.8 |
| Concentrator | US$ M | 61.2 | 6.6 | 23.1 | 0.9 | 0.0 | 1.0 | 29.6 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| SRL | US$ M | 256.4 | 34.7 | 75.9 | 17.6 | 2.2 | 46.7 | 79.3 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Tailings Dam | US$ M | 27.9 | 0.0 | 14.9 | 0.0 | 0.0 | 0.0 | 13.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Site Overheads | US$ M | 20.9 | 3.6 | 15.8 | 1.3 | 0.1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Total Construction Capital Expenditure | US$ M | 370.3 | 44.9 | 131.4 | 19.9 | 2.3 | 47.7 | 122.3 | 1.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.8 |
| Capitalised Operating Costs | |||||||||||||||
| Pre Revenue Operating Costs | US$ M | 27.2 | 1.1 | 3.6 | 22.5 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Critical Spares | US$ M | 2.5 | 0.0 | 1.3 | 0.0 | 0.0 | 1.3 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Operation & Maintenance Spares 2 years | US$ M | 3.5 | 0.0 | 1.8 | 0.0 | 0.0 | 1.8 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Total Capitalised Operating Costs | US$ M | 33.3 | 1.1 | 6.7 | 22.5 | 0.0 | 3.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| SiB | US$ M | 54.9 | 0.0 | 0.0 | 0.0 | 0.0 | 1.4 | 1.4 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 34.7 |
| Total Contingency Capital | US$ M | 23.2 | 2.7 | 8.3 | 1.1 | 0.1 | 2.7 | 8.1 | 0.1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Total Capital Expenditure | US$ M | 481.7 | 48.7 | 146.4 | 43.5 | 2.4 | 54.9 | 131.9 | 4.0 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 35.5 |
| Cashflow | |||||||||||||||
| Free Cashflows before Tax | US$ M | 5,199.5 | -48.7 | -146.4 | -15.1 | 149.8 | 99.9 | 27.9 | 243.6 | 320.2 | 303.8 | 249.3 | 230.1 | 225.3 | 3,559.9 |
| Unredeemed Capital | US$ M | 242.6 | 0.0 | 0.0 | 32.4 | 149.8 | 60.4 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
| Corporate Tax | US$ M | 1,403.9 | 0.0 | 0.0 | 0.0 | 0.0 | 10.7 | 7.5 | 65.8 | 86.5 | 82.0 | 67.3 | 62.1 | 60.8 | 961.2 |
| Free Cashflow After Tax | US$ M | 3,795.6 | -48.7 | -146.4 | -15.1 | 149.8 | 89.2 | 20.3 | 177.8 | 233.8 | 221.8 | 182.0 | 168.0 | 164.4 | 2,598.7 |
| Cumulative Free Cashflow After Tax | US$ M | 3,795.6 | -48.7 | -195.1 | -210.2 | -60.4 | 28.8 | 49.2 | 227.0 | 460.8 | 682.5 | 864.5 | 1,032.5 | 1,196.9 | 3,795.6 |
| NPV | US$ M | 1,212.3 | |||||||||||||
| IRR | 41.7% |
*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
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Appendix 2: Mineral Resource and Ore Reserve Estimate
The Mineral Resource estimate is included in Section 15, and the Ore Reserve estimate is included in Section 23 of this announcement. The reader is also referred to ASX announcement of 4 October 2022 : VR8 updates mineral resource and ore reserve statements for the Steelpoortdrift vanadium project.
Appendix 3: JORC Table 1
Sound Mining estimated the Mineral Resource and Ore Reserve in accordance with the JORC Code (2012 Edition).
Section 1: Sampling techniques and data
| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Sampling Techniques |
• Nature and quality of sampling (e.g., cut channels, random chips, or specific specialised industry standard measurement tools appropriate to the minerals under investigation, such as down hole gamma sondes, or handheld XRF instruments, etc.). These examples should not be taken as limiting the broad meaning of sampling. • Include reference to measures taken to ensure sample representivity and the appropriate calibration of any measurement tools or systems used. • Aspects of the determination of mineralisation that are Material to the Public Report. • In cases where ‘industry standard’ work has been done this would be relatively simple (e.g., ‘reverse circulation drilling was used to obtain 1m samples from which 3kg was pulverised to produce a 30g charge for fire assay’). In other cases more explanation may be required, such as where there is coarse gold that has inherent sampling problems. Unusual commodities or mineralisation types (e.g., submarine nodules) may warrant disclosure of detailed information. |
• Diamond Drilling:o drillhole SPD and SFDD series diamond core drilling used BQsized core; o drillhole VDD series diamond core drilling used NQ sizedcore; o sampling was done lithologically at an optimum samplelength of 1m, a minimum sample length of 15cm was required for assay purposes; o the core was halved for analyses and the remaining halveswere retained in stratigraphic sequence in the core trays; and o the remaining core has been photographed, and the traysstacked and stored at VR8 core shed in Steelpoort. • RC Drilling: o drillhole VRC and SFR series used 5¼ inch face samplinghammer; o RC drilling was sampled at 1m intervals; ando RC drilling split was done on site using a riffle splitter.• All aspects of the determination of mineralisation are described in this table. • The RC and diamond drilling using these methods were considered appropriate for sampling the vanadiferous titanomagnetite unit which hosts the mineralisation. • All of the drill samples taken were sent to a commercial laboratory for crushing, pulverising and chemical analysis by industrystandardpractices. |
| Drilling Techniques |
• Drill type (e.g., core, reverse circulation, open- hole hammer, rotary air blast, auger, Bangka, sonic, etc.) and details (e.g., core diameter, triple or standard tube, depth of diamond tails, face-sampling bit or other type, whether core is oriented and if so, by what method, etc.). |
• Diamond Drilling: o drillhole SFDD and SPD series diamond drilling from surfaceusing BQ core sizes; o drillhole VDD diamond drilling used HQ and NQ2 core sizes.Coring was from surface using HQ. Core was changed to NQ2 when ground conditions were competent; and o all diamond core was stored in industry standard core trayslabelled with the drillhole ID and core interval. • RC Drilling: o drillhole VRC and SFR series used sampling hammer and 5¼inch bit sizes. |
*Values might slightly differ due to rounding. US$/AUD Exchange Rate 1/10/22
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Drill Sample Recovery |
• Method of recording and assessing core and chip sample recoveries and results assessed. • Measures taken to maximise sample recovery and ensure representative nature of the samples. • Whether a relationship exists between sample recovery and grade and whether sample bias may have occurred due to preferential loss/gain of fine/coarse material. |
• Diamond Drilling:o the condition and qualitative estimates of DD samplerecovery were determined through visual inspection and measurements of the drilling core runs and recorded at the time of recovery at the drill rig; and o hard copy and digital copy of the sampling log weremaintained for data verification. • RC Drilling: o samples were weighed to give a quantitative basis toestimation of recovery; and o a consistent drilling technique was used, with cleaning ofcyclone after each sample. • Diamond drill core recovery was recorded as a percentage of measured recovered cores versus drilled distance. Recoveries have been high to date. • RC drill samples were weighed to give a quantitative basis to estimation of recovery. • No relationship was observed between recovery and grade. • There is no known or reported relationship in historical drilling between sample recoveryandgrade. |
| Logging | • Whether core and chip samples have been geologically and geotechnically logged to a level of detail to support appropriate Mineral Resource estimation, mining studies and metallurgical studies. • Whether logging is qualitative or quantitative in nature. Core (or costean, channel, etc.) photography. • The total length and percentage of the relevant intersections logged. |
• SFDD and SPD series holes were qualitatively logged for the total length of the hole. Logging recorded lithology, mineralogy, alteration, veining, grainsize, mineralisation and weathering. • SFR series holes (RC chips) were logged on a metre basis with an allocation of colour, grain size and rock name, to each metre. • VDD drill core and VRC RC drill chips were geologically logged for the total length of the hole. Logging recorded lithology, mineralogy, alteration, veining, structure, mineralisation and weathering. Logs were coded using the company geological coding legend and entered into Excel worksheets prior to being loaded into a database maintained by an independent consultant. All core was photographed with images stored on the company server. • Logging of chips and diamond core was both qualitative (e.g., colour) and quantitative (e.g., minerals percentages). • Logging was appropriate and sufficiently detailed to support Mineral Resource estimates. • 100% of all drilling to date by the Company has been logged. Mineralised zones were logged in detail extending into the overlyingand underlyingnon-mineralised zones. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Sub-sampling Techniques and Sample Preparation |
• If core, whether cut or sawn and whether quarter, half or all core taken. • If non-core, whether riffled, tube sampled, rotary split, etc and whether sampled wet or dry. • For all sample types, the nature, quality and appropriateness of the sample preparation technique. • Quality control procedures adopted for all sub-sampling stages to maximise representivity of samples. • Measures taken to ensure that the sampling is representative of the in situ material collected, including for instance results for field duplicate/second-half sampling. • Whether sample sizes are appropriate to the grain size of the material being sampled. |
• Sampling for all diamond core samples were undertaken on split core, halved via a core saw. • RC drilling is sampled dry and split using a riffle splitter. For the drillhole SFR series RC drill holes the entire recovered sample for each metre was collected and riffle split down to a 1kg sub sample. Samples were then combined to form 2m composites. • The sampling techniques for both diamond drilling and RC drilling are of consistent quality and appropriate. Whole samples were delivered to the lab, where sample preparation was done according to industry standards • To ensure representivity, core was taken from the same side of the hole each time. Cutting and splitting of samples were done to ensure the sample integrity remains the same. Cutting first taking place along the length of the core on the marked orientation line. The retention / reference core was placed back in the core tray, with all sampling and meter marking details reapplied to the reference core on the cut surface. The core that was to be sent for sampling was then cut on the white sample marks (start and end marks for sampling), but the cutting was only done halfway through the core and the core then physically broken further. • For the RC drilling, the entire metre of sample was collected and split on site with a riffle splitter. Each sample was fed progressively from the cyclone into a transparent tube (“sausage” bag) in a manner that ensured that very little mixing occurred between material derived from adjacent depths. The sample “sausages” was packed next to the rig in metre sequences and labelled using permanent black markers, indicating the drillhole number and the “from” and “to” for each bag. • To ensure representativity, sampling followed the same methodology at all times, with field duplicates taken and inserted into the sample stream. Certified Reference Materials (CRMs) were selected to be similar in chemistry to the mineralisation being targeted. • One field duplicate was collected per twenty samples in addition to laboratory duplicates which were also reported. • The material and sample sizes were considered appropriate given the unit beingsampled. |
| Quality of Assay Data and Laboratory Tests |
• The nature, quality and appropriateness of the assaying and laboratory procedures used and whether the technique is considered partial or total. • For geophysical tools, spectrometers, handheld XRF instruments, etc, the parameters used in determining the analysis including instrument make and model, reading times, calibrations factors applied and their derivation, etc. • Nature of quality control procedures adopted (e.g., standards, blanks, duplicates, external laboratory checks) and whether acceptable levels of accuracy (i.e., lack of bias) and precision have been established. |
• The samples were sent to ALS Johannesburg, an ISO accredited commercial laboratory, for preparation and whole rock analysis. All samples were analysed by XRF fusion for Al2O3, As, Ba, CaO, Cl, Co, Cr2O3, Cu, Fe, K2O, MgO, Mn, Na2O, Ni, P, Pb, S, SiO2, Sn, Sr, TiO2, V, Zn and Zr as well as loss on ignition. • Davis Tube analysis was carried out by SGS Laboratories, Johannesburg, an ISO accredited commercial laboratory. Davis Tube analysis carried out at magnetic field of 1,000g with magnetic and non-magnetic fractions analysed by XRF fusion for Fe, TiO2, V2O5, P2O5, SiO2, Al2O3, CaO, Cr2O3, MgO, MnO, Na2O, K2O and loss on ignition. • Handheld assay devices have not been reported. Handheld magnetic susceptivity readings were used to ensure the complete possible mineralised zones were sampled. • QA/QC samples were inserted every ten samples. These alternate between a CRM and blank, and a field duplicate. • CRMs were sourced from an accredited source and are of similar material to the mineralisation being sampled. • QA/QC samples were checked following receipt of each assay batch to confirm acceptable accuracyandprecision. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Verification of Sampling and Assaying |
• The verification of significant intersections by either independent or alternative company personnel. • The use of twinned holes. • Documentation of primary data, data entry procedures, data verification, data storage (physical and electronic) protocols. • Discuss any adjustment to assay data. |
• Assay results and intersections have been reviewed by independent geological consultants and by Sound Mining’s CP, Sara Turnbull. • Assay results were checked and verified against the lithological logs and any anomalous values were verified by the onsite geologists. • A third-party twinned two drill holes, namely VDD044 and VDD040 with VRC060 and VRC062, however, VR8 plans to have twinned holes included in their future drilling programme. • Primary data was collected in the field and entered into Excel worksheets prior to being loaded into a database managed by an independent consultant. • Analytical results for V were converted to V2O5by multiplying by 1.785. |
| Location of Data Points |
• Accuracy and quality of surveys used to locate drill holes (collar and down-hole surveys), trenches, mine workings and other locations used in Mineral Resource estimation. • Specification of the grid system used. • Quality and adequacy of topographic control. |
• Location data was recorded by handheld Garmin GPS (±7m accuracy on easting and northing) and checked by a licenced surveyor. • Drillhole deviation for drilling was measured via in-rod surveys during drilling. • The grid system for the SPD Project is UTM Zone 35 S (WGS 84 Datum). • Topographic control was good and was based on recent unmanned aerial vehicle(UAV)and heliborne surveys. |
| Data Spacing and Distribution |
• Data spacing for reporting of Exploration Results. • Whether the data spacing and distribution is sufficient to establish the degree of geological and grade continuity appropriate for the Mineral Resource and Ore Reserve estimation procedure(s) and classifications applied. • Whether sample compositing has been applied. |
• Drilling to date over the SPD Project was on approximately 150m to 300m centres east-west and 300m to 450m centres north- south over the mineralised body. • Data spacing was deemed sufficient to establish geological and grade continuity to establish a Mineral Resource estimate. • The classification of the Mineral Resource considered the search passes for grade interpolation and taking cognisance of the historical data, for which no QA/QC data was available for review. This classification criteria are as follows: o Measured Mineral Resources assigned to search pass 1;o Indicated Mineral Resources assigned to search pass 2 andonly within the search pass intersecting the most recent drilling data for which QA/QC data is available; o Inferred Mineral Resources assigned to search pass 3 andonly within the search pass intersecting the most recent drilling data for which QA/QC data is available; and o the remainder of the deposit is unclassified.• An analysis of the sample lengths indicates an average sample length of 0.96m. This is primarily driven by the RC drilling and sampling. An analysis of the diamond drill hole sampling indicates an average sample length of 0.84m, as such samples were composited to 1m intervalsprior to statistical analysis. |
| Orientation of Data in Relation to Geological Structure |
• Whether the orientation of sampling achieves unbiased sampling of possible structures and the extent to which this is known, considering the deposit type. • If the relationship between the drilling orientation and the orientation of key mineralised structures is considered to have introduced a sampling bias, this should be assessed and reported if material. |
• The majority of the drilling at the SPD Project was inclined to the north-east which is considered appropriate given the regional and local geological stratigraphy. • To date, orientation of the mineralised domain was favourable for perpendicular drilling and sample widths were not considered to have added a significant sampling bias. |
| Sample Security | • The measures taken to ensure sample security. |
• Samples were stored at a secure yard. Samples were then delivered to the assay laboratory in Johannesburg by representatives of the Company. |
| Audits or Reviews | • The results of any audits or reviews of samplingtechniques and data. |
• No independent audits have been undertaken. |
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Section 2: Reporting of exploration results
| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Mineral Tenement and Land Tenure Status |
• Type, reference name/number, location and ownership including agreements or material issues with third parties such as joint ventures, partnerships, overriding royalties, native title interests, historical sites, wilderness or national park and environmental settings. • The security of the tenure held at the time of reporting along with any known impediments to obtaininga licence to operate in the area. |
• The SPD Project comprises a Mining Right covering the farm Steelpoortdrift 365 KT. • The tenure is in good standing. • The Company is not aware of any impediments relating to the licence or the area. |
| Exploration Done byOther Parties |
• Acknowledgment and appraisal of exploration byotherparties. |
• The Project has previously been explored for magnetite-hosted Fe-V-Ti deposits. |
| Geology | • Deposit type, geological setting and style of mineralisation. |
• The SPD Project is located within the Eastern Limb of the of the Bushveld Complex (BC) close to the contact between the Upper Zone and Main Zone, adjacent to the Steelpoort Fault. • The BC is a saucer-shaped, layered igneous intrusion emplaced as multiple injections or pulses of sulphide rich magma. Vanadium mineralisation occurs within four vanadium-bearing titano- magnetite-rich layers which are located at the base of the Upper Zone of the RustenburgLayered Suite. |
| Drill Hole Information |
• A summary of all information material to the understanding of the exploration results including a tabulation of the following information for all Material drill holes: o easting and northing of the drill holecollar o elevation or RL (Reduced Level –elevation above sea level in metres) of the drill hole collar o dip and azimuth of the holeo down hole length and interceptiondepth o hole length.• If the exclusion of this information is justified on the basis that the information is not Material and this exclusion does not detract from the understanding of the report, the Competent Person should clearly explain why this is the case. |
• All drill hole information is available in previous ASX:VR8 announcements (12 October 2018, 25 October 2018, 28 November 2018, 16 January 2019, 14 February 2019 and 27 March 2019) and no new results were used in the Mineral Resource Estimation. • All information was included where applicable. |
| Data Aggregation Methods |
• In reporting Exploration Results, weighting averaging techniques, maximum and/or minimum grade truncations (e.g., cutting of high grades) and cut-off grades are usually Material and should be stated. • Where aggregate intercepts incorporate short lengths of high grade results and longer lengths of low grade results, the procedure used for such aggregation should be stated and some typical examples of such aggregations should be shown in detail. • The assumptions used for any reporting of metal equivalent values should be clearly stated. |
• All results > 0.5% V2O5have been averaged weighted by downhole length, and inclusive of a maximum of 2m internal waste. Davis Tube results were reported for the same intervals as the whole rock analysis. • High grade intervals > 1% V2O5and 1.5% V2O5have also been reported. No internal waste was used for the high-grade intervals. • No metal equivalent values were used for reporting exploration results. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Relationship between Mineralisation Widths and Intercept Lengths |
• These relationships are particularly important in the reporting of Exploration Results. • If the geometry of the mineralisation with respect to the drill hole angle is known, its nature should be reported. • If it is not known and only the down hole lengths are reported, there should be a clear statement to this effect (e.g., ‘down hole length,true width not known’). |
• Downhole lengths were reported, and no true widths are known at this time. |
| Diagrams | • Appropriate maps and sections (with scales) and tabulations of intercepts should be included for any significant discovery being reported These should include, but not be limited to a plan view of drill hole collar locations and appropriate sectional views. |
• Appropriate diagrams have been shown in the text. |
| Balanced Reporting |
• Where comprehensive reporting of all Exploration Results is not practicable, representative reporting of both low and high grades and/or widths should be practiced to avoid misleading reporting of Exploration Results. |
• All results are included in exploration reporting. |
| Other Substantive Exploration Data |
• Other exploration data, if meaningful and material, should be reported including (but not limited to): geological observations; geophysical survey results; geochemical survey results; bulk samples – size and method of treatment; metallurgical test results; bulk density, groundwater, geotechnical and rock characteristics; potential deleterious or contaminating substances. |
• All current exploration data was derived from diamond drill and RC drilling samples. Previous ASX Announcements have detailed other exploration including magnetic surveys, surface sampling result, drilling results (whole rock and Davis Tube), metallurgical test results. |
| Further Work | • The nature and scale of planned further work (e.g., tests for lateral extensions or depth extensions or large-scale step-out drilling). • Diagrams clearly highlighting the areas of possible extensions, including the main geological interpretations and future drilling areas, provided this information is not commerciallysensitive. |
• Further work should include bulk sample testing and the logging and potential analyses from a geotechnical investigation. |
Section 3: Estimation and reporting of Mineral Resources
| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Database Integrity | • Measures taken to ensure that data has not been corrupted by, for example, transcription or keying errors, between its initial collection and its use for Mineral Resource estimation purposes. • Data validation procedures used. |
• The database is managed by an external, independent database consultant. Data imported to the database goes through a series of visual and database routine validations before being accepted. Assay results were also compared to the recorded lithologies. Exports from this database were used for the Mineral Resource estimation. • Following importation into the modelling software, data undergoes validation by the software’s inbuilt validation tools followed by manual validation and checks by the competent person |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Site Visits | • Comment on any site visits undertaken by the Competent Person and the outcome of those visits. • If no site visits have been undertaken indicate why this is the case. |
• The Sound Mining’s CPs conducted two site visits during March 2022 primarily to oversee the drilling of ten drill holes for geotechnical investigation. The core shed, the proposed access sites, infrastructure, open pit sites and process plant sites were also visited during this time. It is noted that due to the drilling being specifically for geotechnical assessment, no assay sampling has been conducted as of the effective date of the Mineral Resource Statement. • Spot checks were conducted on the lithological logging procedures practiced during the 2022 geotechnical drilling. Drill core, chip logging and sampling procedures from the previous drilling campaigns were inspected. No significant data or procedural issues were noted during the CP’s site visits. The CP was able to view and verify a number of drill hole collar locations, geological outcrops of mineralisation and the basement anorthosite. • Gemecs is responsible for the overall geological database and signing-off on sampling activities and verification of assay results and database management. • The Competent Person for the Mineral Resource completed a site visit in March 2022 prior to initiating the MRE. • Personnel who supervised the sampling of the 2010 drilling programme and the estimation of the previous SAMREC Resource were on site during the 2018 drilling campaign and have verified there is no new or material data that would have an adverse effect on the acceptance of the historical drilling, modelling and interpretedgeology. |
| Geological Interpretation |
• Confidence in (or conversely, the uncertainty of) the geological interpretation of the mineral deposit. • Nature of the data used and of any assumptions made. • The effect, if any, of alternative interpretations on Mineral Resource estimation. • The use of geology in guiding and controlling Mineral Resource estimation. • The factors affecting continuity both of grade andgeology. |
• The confidence in the geological interpretation is considered to be moderate to high. The geological setting is well known and documented in the literature. Local geologists very familiar and experienced in the BC geology have performed the logging and sampling activities. • A geological model was established based on historical and follow-up surface mapping and drilling results. • Results from additional drilling will improve the detail of the sub surface geology. |
| Dimensions | • The extent and variability of the Mineral Resource expressed as length (along strike or otherwise), plan width, and depth below surface to the upper and lower limits of the Mineral Resource. |
• The UMZ and LMZ have been mapped along strike (NW-SE) for approximately 4km and intersected in drilling for approximately 1.7km to the SW (distance from outcrop to furthest drilling. • The thickness of the layers is shown by the assay results released bythe Companyand ranges from 5m to 37m(not true thickness). |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Estimation and Modelling Techniques |
• The nature and appropriateness of the estimation technique(s) applied and key assumptions, including treatment of extreme grade values, domaining, interpolation parameters and maximum distance of extrapolation from data points. If a computer assisted estimation method was chosen include a description of computer software and parameters used. • The availability of check estimates, previous estimates and/or mine production records and whether the Mineral Resource estimate takes appropriate account of such data. • The assumptions made regarding recovery of by-products. • Estimation of deleterious elements or other non-grade variables of economic significance (e.g., sulphur for acid mine drainage characterisation). • In the case of block model interpolation, the block size in relation to the average sample spacing and the search employed. • Any assumptions behind modelling of selective mining units. • Any assumptions about correlation between variables. • Description of how the geological interpretation was used to control the resource estimates. • Discussion of basis for using or not using grade cutting or capping. • The process of validation, the checking process used, the comparison of model data to drill hole data, and use of reconciliation data if available. |
• Interpolation of V2O5grade was undertaken using Micromine software. Statistical investigations were completed on the captured estimation data set, composited to 1m intervals. • No extreme grades or magnetite contents were observed and therefore no top cuts were required. • The previous JORC compliant Mineral Resource Estimate was documented in the ASX Announcement of 28 April 2020 contained material classified as Measured, Indicated and Inferred, the 16 April 2019 Resource contained material classified as Indicated and Inferred. A previous JORC compliant Mineral Resource Estimate was documented in the ASX Announcement of 18 December 2018 and contained material wholly classified as Inferred, and prior to this a Mineral Resource was estimated under the SAMREC Code and is documented in the ASX Announcement of 22 March 2018. • Block sizes were selected with the assistance of Quantitative Kriging Neighbourhood Analysis and consideration of drillhole spacing. • No assumption of mining selectivity was incorporated into the Mineral Resource estimate, although minimum grade cut-off was used to determine and report the Mineral Resource. • Visual validation was completed and shows reasonable correlation between estimated grades and drill sample grades. • No cutting or capping was applied after the statistical review of the V2O5distribution, this showed no significant outliers. • No reconciliation data is available as no mining has taken place. |
| Moisture | • Whether the tonnages are estimated on a dry basis or with natural moisture, and the method of determination of the moisture content. |
• Quantities were estimated on a dry in situ basis. No moisture values were reviewed, as moisture is not relevant in the geological setting. |
| Cut-off Parameters |
• The basis of the adopted cut-off grade(s) or quality parameters applied. |
• The cut-off grade was based on likely economic concentrations of V2O5based on the review of similar projects. Mining studies should be carried out to determine a more precise cut-off grade and marketing studies should be used to refine this based on the economic value of other metals (or presence of deleterious elements). |
| Mining Factors or Assumptions |
• Assumptions made regarding possible mining methods, minimum mining dimensions and internal (or, if applicable, external) mining dilution. It is always necessary as part of the process of determining reasonable prospects for eventual economic extraction to consider potential mining methods, but the assumptions made regarding mining methods and parameters when estimating Mineral Resources may not always be rigorous. Where this is the case, this should be reported with an explanation of the basis of the miningassumptions made. |
• The Mineral Resource model assumes open pit mining should be undertaken and a reasonable level of mining selectivity should be achieved. It has been assumed that grade control should be applied to ore/waste delineation processes. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Metallurgical Factors or Assumptions |
• The basis for assumptions or predictions regarding metallurgical amenability. It is always necessary as part of the process of determining reasonable prospects for eventual economic extraction to consider potential metallurgical methods, but the assumptions regarding metallurgical treatment processes and parameters made when reporting Mineral Resources may not always be rigorous. Where this is the case, this should be reported with an explanation of the basis of the metallurgical assumptions made. |
• Metallurgical test work results were reported in an ASX Announcement dated 22 June 2021 and 18 March 2019. • Where required, area analogues (e.g., Rhovan, Mapochs, Vametco) were used to determine the prospects of eventual economic extraction. |
| Environmental Factors or Assumptions |
• Assumptions made regarding possible waste and process residue disposal options. It is always necessary as part of the process of determining reasonable prospects for eventual economic extraction to consider the potential environmental impacts of the mining and processing operation. While at this stage the determination of potential environmental impacts, particularly for a greenfields project, may not always be well advanced, the status of early consideration of these potential environmental impacts should be reported. Where these aspects have not been considered this should be reported with an explanation of the environmental assumptions made. |
• No assumptions were made regarding environmental factors. The Company should work to mitigate the environmental impact as a result of any future mining or mineral processing. • The mining residue stockpiles should be covered in the Integrated Environmental Authorisation and should be stored back in the mined area so as to keep the footprint as small as possible. • The tailings should be stored in an authorised tailings storage facility with the correct lining and dirty water dams. |
| Bulk Density | • Whether assumed or determined. If assumed, the basis for the assumptions. If determined, the method used, whether wet or dry, the frequency of the measurements, the nature, size and representativeness of the samples. • The bulk density for bulk material must have been measured by methods that adequately account for void spaces (vugs, porosity, etc.), moisture and differences between rock and alteration zones within the deposit. • Discuss assumptions for bulk density estimates used in the evaluation process of the different materials. |
• Density measurements were completed on RC drill chips (using a pycnometer) from the 2018 and historical drilling. • Block values for Bulk Density were calculated using the high correlation and density value. This level of precision is deemed appropriate for a Mineral Resource at a Measured level of confidence. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY | |
|---|---|---|---|
| Classification | • The basis for the classification of the Mineral Resources into varying confidence categories. • Whether appropriate account has been taken of all relevant factors (i.e., relative confidence in tonnage/grade estimations, reliability of input data, confidence in continuity of geology and metal values, quality, quantity and distribution of the data). • Whether the result appropriately reflects the Competent Person’s view of the deposit. |
• The Mineral Resource for the SPD Project is classified as Measured, Indicated and Inferred based on geological understanding, data quality, sample spacing and geostatistical analysis. • Quantitative Kriging Neighbourhood Analysis (QKNA) was undertaken to investigate changes with regards to block size and number of informing samples. • The slope of regression shows apposing trends when investigating the effects of a change in block size in a northerly and eastly direction. Due to the dipping nature of the deposit and the closest drill holes being approximately 80m apart, a block size of 20m-by-20m parent block size was selected. • Grades (flattened samples) were interpolated into the flattened block model using four search passes (see table below). Each search used the criteria of intersecting a minimum of two drill holes, one sample per drill hole and a maximum of 30 samples. The search ellipses were orientated according to the directions identified in the variography and the search ranges applied can be seen in the table below. Search Ellipse Ranges PARAMETE R DIRECTION AXIS 1 (m) DIRECTION AXIS 2 (m) Z DIRECTION AXIS (m) Search 1 140 110 22 Search 2 280 220 22 Search 3 560 440 22 Search 4 2,000 2,000 200 • The input data is comprehensive in its coverage of the mineralisation and does not favour or misrepresent in situ mineralisation. The definition of mineralised zones is based on a good geological understanding producing a robust model of mineralised domains. This model has been confirmed by infill and extensional drilling which supported the interpretation. • The Mineral Resource estimate appropriately reflects the view of the Competent Person, that the data quality and validation criteria, as well as the Mineral Resource methodology and check procedures, are reliable and consistent with criteria as defined by the JORC Code,2012 Edition. |
|
| Audits or Reviews | • The results of any audits or reviews of Mineral Resource estimates. |
• Sound Mining International SA (Proprietary) Limited has undertaken a review of the Mineral Resource. |
|
| Discussion of Relative Accuracy/ Confidence |
• Where appropriate a statement of the relative accuracy and confidence level in the Mineral Resource estimate using an approach or procedure deemed appropriate by the Competent Person. For example, the application of statistical or geostatistical procedures to quantify the relative accuracy of the resource within stated confidence limits, or, if such an approach is not deemed appropriate, a qualitative discussion of the factors that could affect the relative accuracy and confidence of the estimate. • The statement should specify whether it relates to global or local estimates, and, if local, state the relevant tonnages, which should be relevant to technical and economic evaluation. Documentation should include assumptions made and the procedures used. • These statements of relative accuracy and confidence of the estimate should be compared with production data, where available. |
~~P~~~~60 f~~~~6~~ • The lode geometry and continuity were adequately interpreted to reflect the level of Measured, Indicated and Inferred Mineral Resources. • The data quality is good, and all drill holes have detailed logs produced by qualified geologists. A recognised laboratory was used for all analyses. • The Mineral Resource statement relates to global estimates of tonnes and grade. • The deposit is not being mined currently, nor has it ever been mined, therefore there is no reconciliation data available. |
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Section 4: Estimation and Reporting of Ore Reserve
| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Mineral Resource Estimate for Conversion to Ore Reserves |
• Description of the Mineral Resource estimate used as a basis for the conversion to an Ore Reserve. • Clear statement as to whether the Mineral Resources are reported additional to, or inclusive of, the Ore Reserves. |
• The Mineral Resource for the Steelpoortdrift (SPD) Project as at 30 September 2022 amounts to 680Mt at 0.70% V2O5. They have been classified into the Measured, Indicated and Inferred categories according to requirements of JORC 2012 by the Competent Person (CP) responsible for the Mineral Resources, namely Ms Sara Jane Turnbull (SACNASP No.:117787) • The SPD Project is underpinned by a Mining Right awarded to Vanadium Resources (Proprietary) Limited (VanRes). • This Mineral Resource estimate, which is stated on a non- attributable basis,is inclusive of Ore Reserves. |
| Site Visits | • Comment on any site visits undertaken by the Competent Person and the outcome of those visits. • If no site visits have been undertaken indicate why this is the case. |
• The Ore Reserve estimate (as at 30 September 2022) has been reviewed and signed off by Vaughn Duke (ECSA No.: 940314) as an independent Competent Person. He has visited site on 06 September 2022 and has engaged with all of the relevant engineering specialists to satisfy himself of the accuracy of the LoM designs and associated modifying factors used for the Mineral Resource to Ore Reserve conversion. The responsibility of these specialists, some of which have also visited the site, are describe below: o Sara Jane Turnbull (Independent CP and geologist) visited thesite on March 2022 o Mehdi Nasiri (recognised CP and geotechnical engineer)visited the site on February 2021 and March 2022. He engaged with Martin Holland (CP and geohydrologist) to understand impact of surface and sub-surface water flow across the project. Martin visited the site on January 2022 and April 2022. o Keith Raine (recognised CP and environmental specialist)visited the site on February 2021 and March 2022. o Nicole Upton (recognised CP and environmental specialist)visited the site on April 2021. o Zohreh Fakhraei (recognised CP and mining engineerresponsible for the mine design and LoM production forecast) visited the site on March 2022. o Eugene Nel (recognised CP and metallurgist) accompaniedVaughn Duke during the visit of the September 2022. o Rob Spargo (recognised CP and metallurgist) assisted VaughnDuke in reviewing the processing designs and associated modifying factors but did not visit the site. o Vaughn Duke appraised himself of the suitability of thevarious sites identified for the processing and other surface infrastructures required in support of the LoM plan. He examined the location, orientation and surface expression of Mineral Resources to be exploited to confirm the relatively low stripratio. |
| Study Status | • The type and level of study undertaken to enable Mineral Resources to be converted to Ore Reserves. • The Code requires that a study to at least Pre-Feasibility Study level has been undertaken to convert Mineral Resources to Ore Reserves. Such studies will have been carried out and will have determined a mine plan that is technically achievable and economically viable, and that material ModifyingFactors have been considered. |
• The Ore Reserve estimate is based on the DFS of the SPD Project that was completed in September 2022. It was performed to supports cost estimates to within -10% to +20%, based on Class 3 level estimates, as specified by AACE. • The CP is satisfied that the LoM plan and associated designs are technically achievable and has confirmed the economic viability of the cashflow forecast resulting from the modifying factors (see tables below) applied inclusive of input costs, metallurgical recoveries, long term Vanadium price, royalties and taxes. • Inferred Mineral Resources have not been included in the Ore Reserve Estimate. |
| Cut-off Parameters |
• The basis of the cut-off grade(s) or quality parameters applied. |
• The cut-off grade of 0.45% used for the Mineral Resource estimate has also been applied to the Ore Reserve estimate for consistency. |
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Mining Factors or • The method and assumptions used as Assumptions reported in the Pre-Feasibility or Feasibility Study to convert the Mineral Resource to an Ore Reserve (i.e., either by application of appropriate factors by optimisation or by preliminary or detailed design).
-
The choice, nature and appropriateness of the selected mining method(s) and other mining parameters including associated design issues such as pre-strip, access, etc.
-
The assumptions made regarding geotechnical parameters (e.g., pit slopes, stope sizes, etc.), grade control and preproduction drilling.
-
The major assumptions made and Mineral Resource model used for pit and stope optimisation (if appropriate).
-
The mining dilution factors used.
-
The mining recovery factors used.
-
Any minimum mining widths used.
-
The manner in which Inferred Mineral Resources are utilised in mining studies and the sensitivity of the outcome to their inclusion.
-
The infrastructure requirements of the selected mining methods.
-
Detailed technical studies in support of the modifying factors, pit optimisations and a mine design have been performed as part of the DFS. A Low Environmental Impact Inclusion Zone was provided for the pit optimisation exercise. This Inclusion Zone takes the environmental and social aspects of the SPD Project area into consideration to avoid any encroachment of the mine on water courses and maintain an appropriate buffer zone between the mining area and the local community.
-
The geometry for stable open pit slope designs is supported by the results from suitable geotechnical study work (see table below):
| DESIGN SECTOR | DESIGN SECTOR | DESIGN SECTOR | DESIGN SECTOR | |
|---|---|---|---|---|
| 1 | 2 | |||
| DESCRIPTION | ||||
| FRESH | WEATHERE | FRESH | WEATHERE | |
| ROCK | D ROCK | ROCK | D ROCK | |
| Face Angle (°) | 88 | 55 | 88 | 55 |
| Bench Height (m) | 5 | 5 | 5 | 5 |
| Spill Berm Width (m) |
2 | 3 | 3 | 3 |
| Number of Benches in Stack |
6 | 6 | 6 | 6 |
| Inter Ramp Angle (°) |
69.8 | 39.8 | 61.9 | 39.8 |
| Cath Berm Width (m) |
8 | 10 | 10 | 10 |
- The CP following appropriate investigation is satisfied with the choice of mining method (i.e., conventional open pit mining) and technical and financial parameters applied in the LoM (see additional information in table below):
| MODIFYING FACTORS | MODIFYING FACTORS | VALUE |
|---|---|---|
| Calculated Mining Loss | As per Regularised Model (6.9% for entire Mineral Resource) |
|
| Calculated Dilution | As per Regularised Model (3.2% for entire Mineral Resource) |
|
| Geology Loss | 5% | |
| Operational Mining Loss |
or Unplanned | 3% |
| Operational Dilution |
or Unplanned | 3% with 0% V2O5grade |
| Plant Recovery |
Concentrato r |
98% |
| SRL | 84.4% | |
| Total | 82.72% | |
| V2O5Grade and Mass Yield |
Included in the Mineral Resource Block Model |
|
| Vanadium Flake Grade | 98% | |
| Vanadium Flake Price | US$9.50/lb | |
| ZAR/US$ Exchange Rate | ZAR15.50/US$ |
-
The geological block model was regularised to accommodate a Selective Mining Unit ( SMU ) of five cubic metres and minimum mining width of 5m. This approach returned a calculated mining losses of 6.9% and calculated dilution of 3.2%.
-
An additional geological loss of 5%, Operational or Unplanned mining loss of 3% and dilution of 3% (at zero grade) are also applied in the LoM scheduling process.
• Approximately 4% of the Inferred Mineral Resources are included sporadically in the LoM production schedule between Year 5 and ~~Page~~ ~~62 of~~ ~~66~~
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Year 21. These are not included in the Ore Reserve Estimate and they are not materially impact the economic viability of the Ore Reserves. • Suitable infer structure has been designed as part of the DFS including, processing facilities, conveyors, workshops, administration buildings, haul roads, waste dump and Tailings Storage Facilities (TSF). The backfilling of tailings into mined out areas of the open pit has been included in LoM plan and schedulingto reduce the size of the TSF required. |
||
| Metallurgical Factors or Assumptions |
• The metallurgical process proposed and the appropriateness of that process to the style of mineralisation. • Whether the metallurgical process is well- tested technology or novel in nature. • The nature, amount and representativeness of metallurgical test work undertaken, the nature of the metallurgical domaining applied and the corresponding metallurgical recovery factors applied. • Any assumptions or allowances made for deleterious elements. • The existence of any bulk sample or pilot scale test work and the degree to which such samples are considered representative of the orebody as a whole. • For minerals that are defined by a specification, has the Ore Reserve estimation been based on the appropriate mineralogyto meet the specifications? |
• The metallurgical process reported in the DFS relies on conventional crushing, grinding and magnetic separation techniques to produce a vanadium concentrate. This concentrate will then be roasted in the presence of salt to form water-soluble sodium metavanadate, from which vanadium pentoxide can be extracted. These methods are considered appropriate for the product specification and applied elsewhere in South Africa and globally. • The results of metallurgical test work from bulk sampling and full core samples from wide diameter core drilling have been reported in ASX Announcements dated 24 June 2020, 24 July 2020 and 22 June 2022. The study work was based on these results. |
| Environmental | • The status of studies of potential environmental impacts of the mining and processing operation. Details of waste rock characterisation and the consideration of potential sites, status of design options considered and, where applicable, the status of approvals for process residue storage and waste dumps should be reported. |
• The SPD project has an approved Environmental Management Plan and VanRes will be applying for an Integrated Environmental Authorisation (IEA), in terms of the National Environmental Management Act (NEMA) and the National Environmental Management: Waste Act (NEM:WA), to accommodate the latest layouts and designs resulting from the DFS. • VanRes is compliant with all the environmental obligations and is applying for an Integrated Water Use License (IWUL). • The operation has been planned to have a minimal impact on the surrounding communities. A number of buildings will need to be moved and the rezoningof certain areas is alreadyinprogress. |
| Infrastructure | • The existence of appropriate infrastructure: availability of land for plant development, power, water, transportation (particularly for bulk commodities), labour, accommodation; or the ease with which the infrastructure can be provided, or accessed. |
• The SPD Project is within a Special Economic Zone (SEZ) around Steelpoort. The area is well endowed with bulk services and supporting industrial works. • The close proximity of national roads, rail heads, dams and the national power grid reduces the initial capital required for production to commence. The plan is for vanadium concentrate to be hauled by road from the Concentrator Plant to the SRL Plant for final processing and Tarred roads already exist. • Suitable skills will be sourced from the local community to support the mining, processing, engineering and administrative function where appropriate. • An option agreement (as described in the 19 August 2022 ASX announcement) to acquire 135ha for the SRL plant has been secured. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Costs | • The derivation of, or assumptions made, regarding projected capital costs in the study. • The methodology used to estimate operating costs. • Allowances made for the content of deleterious elements. • The source of exchange rates used in the study. • Derivation of transportation charges. • The basis for forecasting or source of treatment and refining charges, penalties for failure to meet specification, etc. • The allowances made for royalties payable, both Government and private. |
• The capital cost estimate has been developed on the back of detailed designs with appropriate work break down structures and detailed Mechanical Equipment List to facilitate accurate calculations. • The mining capital requirement has been aligned with quotes received from an open pit mining contractor. • The capital expenditure for the SRL Plant was based on quotations received from original equipment manufacturers (OEMs) for supply of key equipment, with costs for installation, electrical, piping, pipework, structural steel and other plant construction items based on costs at similar operations in South Africa. • The environmental liability and ongoing rehabilitation cost estimates are based on the independent environmental study. • The capital expenditure forecast is driven by the production and operational readiness planning with cognisance taken of long lead item. • The operating cost estimates rely on a combination of techniques, including zero based cost modelling from first principles, quotations from contractors and benchmarking against similar activities in the South African mining industry. • The operating cost forecast is driven by the production profile and variable operating cost component. • The fixed cost component of the processing contribution of about 60%, increased by approximately 70% with the introduction of the Phase 2 processing enhancements. The transport charge for concentrate to the SRL is based on quotations received for the purpose, and for the delivery of product to port is dictated by an associate expression of interest to enter into an off-take agreement. • The cost estimates have been determined in US$ and when necessary, an exchange rate of ZAR15.50/US$ has been applied. This exchange rate is consistence with the long-term view of most operations in the South African mining industry. An overall accuracy level of +/-10% has been targeted. • Royalties are based on the formula as defined in the South African Royalties Act (2010) linked to the Minerals and Petroleum Resources Development Act (MPRDA 2002). The royalties over the LoM were calculated at an average of 4.9%. The related commodity price assumptions are discussed in “Revenue Factors” below. |
| Revenue Factors | • The derivation of, or assumptions made regarding revenue factors including head grade, metal or commodity price(s) exchange rates, transportation and treatment charges, penalties, net smelter returns, etc. • The derivation of assumptions made of metal or commodity price(s), for the principal metals, minerals and co-products. |
• The revenue forecast is a function of the production schedule from the LoM plan, assumed price of US$9.50/lb for the vanadium flake (V2O5> 98%) product, processing recovery assumptions, marketing costs and royalty obligations. • The product price was determined on the back of a marketing analysis commissioned for the DFS. • The processing recoveries are based on metallurgical test work and the marketing costs have been informed by the envisioned offtake agreement mentioned above. The CP has not had sight of this expression of interest on the basis that it is a confidential document. |
| Market Assessment |
• The demand, supply and stock situation for the particular commodity, consumption trends and factors likely to affect supply and demand into the future. • A customer and competitor analysis along with the identification of likely market windows for the product. • Price and volume forecasts and the basis for these forecasts. • For industrial minerals the customer specification, testing and acceptance requirementsprior to a supplycontract. |
~~P~~~~64 f~~~~6~~ • VanRes commissioned Deloitte Technical Mining Advisory of Deloitte Touche Tohmatsu Limited (Deloitte) to carry out an independent assessment of the vanadium market for the DFS. • It reports a vanadium supply deficit over the short to medium term going forward despite other entrance into the vanadium market, and VanRes is already engaging with numerous potential customers. • The product to be sold (i.e., vanadium flake, V2O5> 98%) is a standard industry specification targeted by the DFS work and associated mining plan. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Economic | • The inputs to the economic analysis to produce the net present value (NPV) in the study, the source and confidence of these economic inputs including estimated inflation, discount rate, etc. • NPV ranges and sensitivity to variations in the significant assumptions and inputs. |
• The inputs to the discounted cashflow model are tabulated in the body of the DFS. • The economic viability of the Ore Reserves (and SPD Project) has been established by using a Discounted Cash Flow (DCF) modelling technique, which relies on the revenue and costs forecasts from the DFS to compute an overall cashflow forecast on an annual basis. • The royalties were calculated using a formula applicable to refined minerals and the South African corporate tax rate of 27% was applied. • The overall cashflow forecast was then discounted using a real discount rate of 7.5% to determine the economics of the planned operation (i.e., escalation is not applied). • The results confirm that the Ore Reserves are economically viable, and a sensitivity analysis demonstrates that the overall cashflow forecast remains robust despite a 20% drop in revenue beingthe most sensitive to change. |
| Social | • The status of agreements with key stakeholders and matters leading to social licence to operate. |
• VanRes have an approved Social and Labour Plan (SLP) which is linked to the mining right. • Amendments to this SLP will now be required as a consequence of new designs and updated planning in the DFS that underpins the Ore Reserve Estimate. • These amendments are expected to be completed during calendaryear 2023. |
| Other | • To the extent relevant, the impact of the following on the project and/or on the estimation and classification of the Ore Reserves: o Any identified material naturallyoccurring risks. o The status of material legal agreementsand marketing arrangements. o The status of governmental agreementsand approvals critical to the viability of the project, such as mineral tenement status, and government and statutory approvals. There must be reasonable grounds to expect that all necessary Government approvals will be received within the timeframes anticipated in the Pre-Feasibility or Feasibility study. Highlight and discuss the materiality of any unresolved matter that is dependent on a third party on which extraction of the reserve is contingent. |
• A comprehensive risk assessment exercise was undertaken as part of the DFS with the CP in attendance and no fatal flaws were identified during the process. • The Mining Right associated with the Ore Reserve estimate is current and valid. • All material legal agreements are current and active. • Despite the receipt of expressions of interest, binding offtake agreements are not in place at this stage. • The applications submitted for a water use license and for re- zoning are not expected to adversely impact the timelines assumed in the DFS. |
| Classification | • The basis for the classification of the Ore Reserves into varying confidence categories. • Whether the result appropriately reflects the Competent Person’s view of the deposit. • The proportion of Probable Ore Reserves that have been derived from Measured Mineral Resources(if any). |
• The Measured and Indicated Resources scheduled for depletion and processing from within the open pit design have been converted to Proved and Probable Ore Reserves, respectively. • The CP is satisfied with the materiality of the Ore Reserve and appropriateness of their categorisation. |
| Audits or Reviews | • The results of any audits or reviews of Ore Reserve estimates. |
• No audits or reviews of Ore Reserve estimates have been conducted. |
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| CRITERIA | JORC CODE EXPLANATION | COMMENTARY |
|---|---|---|
| Discussion of Relative Accuracy/ Confidence |
• Where appropriate a statement of the relative accuracy and confidence level in the Ore Reserve estimate using an approach or procedure deemed appropriate by the Competent Person. For example, the application of statistical or geostatistical procedures to quantify the relative accuracy of the reserve within stated confidence limits, or, if such an approach is not deemed appropriate, a qualitative discussion of the factors which could affect the relative accuracy and confidence of the estimate. • The statement should specify whether it relates to global or local estimates, and, if local, state the relevant tonnages, which should be relevant to technical and economic evaluation. Documentation should include assumptions made and the procedures used. • Accuracy and confidence discussions should extend to specific discussions of any applied Modifying Factors that may have a material impact on Ore Reserve viability, or for which there are remaining areas of uncertainty at the current study stage. • It is recognised that this may not be possible or appropriate in all circumstances. These statements of relative accuracy and confidence of the estimate should be compared with production data, where available. |
• The Ore Reserve was estimated from the Mineral Resource after consideration of the level of confidence in the Mineral Resource and taking account of material and relevant modifying factors including mining, processing, infrastructure, environmental, legal, social and commercial factors. • The Probable Ore Reserve estimate has been based on the amount of Ore Reserve material within the pit design which is associated with the Indicated and Measured Mineral Resource. • No Inferred Mineral Resource was included in the Ore Reserve. The Ore Reserve represents the economically mineable part of the Measured and Indicated Mineral Resources over a period of 25 years. • The proposed mine and mineral beneficiation planning through to a final vanadium pentoxide flake product is considered by the Competent Person to be technically achievable. • The key factors that are likely to affect the accuracy and confidence in the Ore Reserves are: o Changes in vanadium pentoxide flake prices.o Changes in anticipated metallurgical recoveries. |
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