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ILUKA RESOURCES LIMITED — Interim / Quarterly Report 2005
Oct 19, 2005
65116_rns_2005-10-19_073f8d17-712c-4261-8a0c-766c16c9e8e5.pdf
Interim / Quarterly Report
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Notice to the Australian Stock Exchange
20 October 2005
SEPTEMBER QUARTER 2005 PRODUCTION REPORT
Iluka Group production and sales for the quarter ended September 30 2005 and vear to date are summarised in the following table.
| Product (tonnes) | Quarter 3 2005 |
Quarter 3 2002 |
Year to date 2005 |
Year to date 2004 |
|---|---|---|---|---|
| Rutile | ||||
| production | 46,753 | 39,692 | 133,676 | 107,639 |
| sales | 27,222 | 28,136 | 116,346 | 100,657 |
| Syn Rutile | ||||
| production | 138,113 | 110,018 | 407,704 | 349,147 |
| sales | 117,472 | 138,877 | 357,993 | 340,353 |
| Ilmenite | ||||
| production 1 | 416,867 | 377,502 | 1,247,712 | 1,037,736 |
| sales | 165,960 | 187,915 | 574,139 | 525,290 |
| Zircon | ||||
| production | 103,146 | 105,985 | 312,647 | 321,164 |
| sales | 93,494 | 104,675 | 301,711 | 311,432 |
| Leucoxene/Hyti | ||||
| production 2 | 3,434 | 2,727 | 10,645 | 8,547 |
| sales $3$ | 21,462 | 13,440 | 55,358 | 37,582 |
| Coal | ||||
| production | 296,225 | 270,776 | 860,387 | 792,715 |
| sales | 296,017 | 265,179 | 860,749 | 793,497 |
Notes
1 Includes ilmenite used to manufacture synthetic rutile
2 Hyti 91 only
3 Sales include Leucoxene, Hyti 91 and Hyti 70
4 Group production and sales numbers include 50% of Narama Coal and 100% of Consolidated Rutile Limited's production and sales
Overview of Group Production and Sales
Group Production
Group production of ilmenite, synthetic rutile (SR), rutile, leucoxene/Hyti and coal increased in the third quarter of 2005, compared with the corresponding period in 2004. Zircon production was slightly lower compared with the corresponding period in 2004.
On a year to date basis, production of ilmenite, SR, rutile, leucoxene/Hyti and coal were higher compared with the corresponding nine months in 2004. Lower year to date zircon production reflects declining zircon grades at Eneabba, which was offset to some extent by higher zircon production from Iluka's other operations.
Group Sales (expressed in tonnes)
Group sales of coal and leucoxene/Hyti were higher in the third quarter of 2005, compared with the corresponding period in 2004. Sales of ilmenite, SR, rutile and zircon were all lower compared with the corresponding period in 2004. This mainly reflects timing differences in shipments as underlying demand for all products remained strong during the quarter. It also reflects the disruption to ilmenite sales as a result of Hurricane Katrina in the USA.
On a year to date basis, Group sales of mineral sands products (apart from zircon) and coal were higher compared with the corresponding nine months in 2004. Higher year to date sales reflect increased production levels for most products and stronger demand for all products. In the case of zircon, the decrease in year to date sales reflects lower production levels and low inventory levels.
As in previous years, fourth quarter sales are expected to remain very strong for most products. The exception is that approximately 80,000 tonnes of ilmenite sales to DuPont's titanium pigment plant at DeLisle USA, are likely to be deferred until 2006. This is due to the temporary closure of DuPont's plant following Hurricane Katrina. The Company remains fully sold for all other products and inventory levels remain very low.
| Product (tonnes) | Quarter 3 | Quarter 3 | Year to date | Year to date |
|---|---|---|---|---|
| & Location | 2005 | PADRES | 2005) | 2004 |
| Rutile | ||||
| WA. | 18,421 | 17,882 | 54,908 | 47,723 |
| USA | 7,609 | 5,475 | 21,521 | 15,662 |
| Syn Rutile | ||||
| WA | 138,113 | 110,018 | 407,704 | 349,147 |
| Ilmenite $1$ | ||||
| WA 2 | 289,188 | 255,353 | 865,169 | 705,733 |
| USA | 80,117 | 88,003 | 257,202 | 237,219 |
| Zircon | ||||
| WA. | 63,744 | 69,172 | 195,173 | 215,884 |
| USA | 22,792 | 25,800 | 74,267 | 73,492 |
| Hyti 91 | ||||
| WA | 3,434 | 2,727 | 10,645 | 8,547 |
| Coal | ||||
| $NSW^3$ | 296,225 | 270,776 | 860,387 | 792,715 |
Production for the quarter and year to date from each of Iluka's key regional operations are summarised in the following table.
Notes
1 Imenite includes Hyti 70 in WA and Leucoxene in the USA.
2 WA Ilmenite production includes ilmenite used to manufacture SR
3 NSW refers to Iluka's 50% interest in the Narama Coal Joint Venture.
Consolidated Rutile Limited production (100%) for the quarter and year to date is summarised in the following table (for more details see CRL's quarterly production report dated 13 October 2005).
| Product (tonnes) | M inacas 94865 |
Olarieris 罗尔拉恩 |
Year to date PINING |
Year to cate PINES |
|---|---|---|---|---|
| Rutile | 20.723 | 16.335 | 57.247 | 44,254 |
| Ilmenite | 47,562 | 34.146 | 125,330 | 94.784 |
| Zircon | 16.610 | 11.013 | 43.207 | 31,788 |
Review of Regional Performance in the Ouarter
WA
Apart from zircon, production levels for all products increased in the third quarter of 2005, compared with the previous corresponding quarter.
The most notable increase was SR production, which reflects a full quarter of production from the four SR kilns. The corresponding period in 2004 was impacted by a scheduled maintenance shutdown on synthetic rutile kiln four (SR4), at Narngulu. The decrease in zircon production reflects the decline in zircon grades at Eneabba, which was partially offset by increased production from Capel and the processing of tailings material at Narngulu.
Fourth quarter SR production will be approximately 12,000 tonnes lower due to a maintenance shutdown on SR2, at North Capel. A shutdown scheduled for the first quarter of 2006, has been brought forward to the end of November 2005. As year to date SR production is well ahead of plan, the shutdown is not expected to have a material impact on production, nor is it expected to have any impact on scheduled sales.
LISA
Production of ilmenite and zircon was lower in the third quarter of 2005, compared with the previous corresponding quarter. This was mainly due to lower throughput at the dry mill in Virginia as a result of equipment problems, which have since been resolved. Rutile production was slightly higher as a result of the improved operational performance in Florida/Georgia.
OLD
Production levels for all products were higher in the third quarter of 2005, compared with the previous corresponding quarter. The increase in production was primarily due to a strong mining performance in the second quarter of 2005, which flowed through to dry mill production in the third quarter. Actual mine production in the third quarter was impacted by sub-economic grade ore being mined during the final part of the transition into the main Enterprise ore body. Commercial production from Enterprise is expected to commence during the final quarter of 2005, at which time grades are expected to improve.
NSW
Coal production and sales increased in the third quarter of 2005, compared with the previous corresponding quarter. The increase was mainly due to the revised supply contract which provides for increased production and sales tonnages.
| ouartens 医面周 |
[аданкерия pina l |
Wear to date 2005 |
Near to date рлогі |
|
|---|---|---|---|---|
| Sales Revenue | ||||
| WA | 134.6 | 151.8 | 434.7 | 431.8 |
| USA | 31.3 | 31.9 | 102.6 | 90.0 |
| Qld | 24.4 | 18.5 | 81.0 | 56.5 |
| NSW | 9.6 | 8.6 | 28.1 | 25.5 |
| Total (A\$m) | 199.9 | 210.8 | 646.4 | 603.8 |
| Capex (A\$m) | 110.3 | 37.8 | 283.1 | 140.8 |
| Exploration (A\$m) | 6.1 | 3.9 | 15.3 | 9.7 |
Iluka's sales revenue, capital and exploration expenditure for the quarter and year to date are summarised in the following table.
Notes
All revenues shown include any hedging gains and are based on 50% of Narama Coal and 100% of Consolidated Rutile Limited's revenues. Exploration is shown as cash expenditure. All financials remain subject to audit confirmation.
Douglas Project Progress Report at 30 September 2005
General Overview
At the end of September, the overall project was approximately 72% complete and cumulative expenditure was A\$216 million* against the overall project budget of A\$270 million
Roche Mining has updated their advice on target completion dates for the EPC contract (valued at approximately \$200 million):
- Wet Concentrator Plant practical completion between 20 to 30 November 2005, following the completion of wet commissioning activities; and
- Mineral Separation Plant practical completion by 20 March 2006 (following the completion of initial commissioning activities), although this is subject to a progress review by Roche Minina.
Achievements in the September Ouarter
Douglas Mine Site
- mining activities well advanced with 500,000 tonnes of ore stockpiled adjacent to the mining unit plant (MUP);
- dry commissioning of the MUP completed:
- dry commissioning of the wet concentrator plant commenced; and
- on site fresh water dam substantially filled and ready for operations.
Mineral Separation Plant
- key building structures (feed preparation building and wet circuit building) essentially complete;
- erection of building switch rooms completed:
- installation of structural steelwork for the tank farm and dry mill well advanced:
- key processing equipment installed with piping and electrical fit out underway;
- steel cladding of the workshop, warehouse, laboratory and feed preparation buildings underway; and
- installation of mechanical equipment to the acid neutralisation area, tank farm, heavy mineral feed receival station and zircon polishing area underway.
Outlook
A sustainable improvement in productivity rates over the next few months is required to meet the target completion date for the mineral separation plant (MSP). If the improvement in productivity is not realised, Roche's completion date for the MSP may be delaved to around mid-2006.
*Capital expenditure of A\$216 million is derived on a cash basis and excludes accruals.
2005 Full Year Earnings Guidance
The Company's previous 2005 full year earnings guidance of an expected net profit after tax (NPAT) result of between A\$130 and A\$140 million remains unchanged. The guidance is based on an average spot exchange rate of 77 cents for the year. It also includes a NPAT contribution of approximately A\$20 million from two asset sales in the second half of 2005.
Mike Folwell Managing Director and CEO