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ILUKA RESOURCES LIMITED Interim / Quarterly Report 2003

Jul 16, 2003

65116_rns_2003-07-16_da0a5df6-2498-4758-8e93-00f609dcb387.pdf

Interim / Quarterly Report

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Notice to the Australian Stock Exchange

17 July 2003

JUNE OUARTER 2003 PRODUCTION REPORT

Iluka Group production and sales for the quarter ended 30 June 2003 and year to date are summarised in the following table.

Product
(tonnes)
Quarter 2
2003
Quarter 2
2002
Year to date
2003
Year to date
2002
Rutile
Production 36,227 40,817 75,188 82,586
Sales 49,216 54,839 76,390 80,042
Syn Rutile
Production 116,703 93,190 235,227 188,488
Sales 95,331 161,186 200,283 253,476
Ilmenite
Production 359,027 313,520 707,774 636,820
Sales 208,150 139,393 331,432 293,159
Zircon 1
Production 107,666 84,391 196,421 167,111
Sales 109,971 95,601 179,482 149,441
Leucoxene/Hyti
Production -2 3,014 2,328 6,340 5,233
$Sales-3$ 3,104 4,408 17,674 28,494
Coal
Production 303,360 276,175 592,710 498,530
Sales 240,842 273,915 515,000 517,433

Notes

1- Includes zircon flour

2- Hyti 91 only

3- Sales include Leucoxene, Hyti 91 and Hyti 70

4- Production and sales numbers include Iluka's 50% interest in Narama Coal and 100% of Consolidated Rutile Limited

Overview of Group Production and Sales

  • Group production of synthetic rutile, ilmenite, zircon and coal increased in the second quarter of 2003 compared with the corresponding period in 2002. The main drivers in the quarter were the improved production performance of the Western Australian operations and SR plants and the improved performance of both USA operations compared with their respective performance in the second quarter of 2002. This more than offset lower overall production levels from CRL during the quarter.
  • Group sales of zircon and ilmenite increased in the second quarter of 2003 compared $\bullet$ with the corresponding period in 2002. Conversely sales of SR, leucoxene/hyti, rutile and coal decreased compared with the same period in 2002. The decrease in sales was primarily a result of timing differences in shipping in the south-west, USA and CRL as well as two planned shipments from the mid-west in late June being deferred to O3 as a result of adverse weather conditions.

Production for the quarter and year to date from each of Iluka's key regional operations are summarised in the following table.

Product (tonnes)
& Location
Quarter 2
2003
Quarter 2
2002
Year to date
2003
Year to date
2002
Rutile
WA 16,661 25,943 37,084 47,422
USA 9,238 922 13,642 7,066
Syn Rutile
116,703 93,190 235,227 188,488
$\mathbf{I}$ lmenite $^{-1}$
WA 259,333 242,306 525,349 492,366
USA 71,283 46,995 124,598 98,864
Zircon
WA 81,071 60,260 147,426 118,008
USA 19,632 14,435 32,265 29,418
Hyti 91
WA 3,014 2,328 6,340 5,233
Coal
NSW 303,360 276,175 592,710 498,530

Notes

1- Ilmenite includes Hyti 70 in WA and Leucoxene in the US

2- NSW refers to Iluka's 50% interest in the Narama Coal Joint Venture

3- Ilmenite production numbers for WA include ilmenite used to manufacture synthetic rutile

Consolidated Rutile Limited production (100%) for the quarter and year to date is summarised in the following table (for more details see CRL's quarterly production report dated 16 July).

Product (tonnes) Quarter 2
2003
Quarter 2
2002
Year to date
2003
Year to date
2002
Rutile 10.328 13.952 24.462 28.098
Ilmenite 28,411 24,219 57.827 44.891
Zircon 6.963 9,696 16,730 19,685

Review of Regional Performance in the Quarter

WA

With the exception of rutile, production levels in Q2 generally reflect the inproved performance of both mining/mineral processing operations in the mid-west and south-west compared with the same period in 2002. In the case of rutile, production decreased in response to lower mineral assemblage and lower recovery rates.

USA

The improved O2 production performance was underpinned by the expanded Old Hickory operations in Virginia reaching full capacity on a sustainable basis during the quarter. Output from the Florida operations also improved following the relocation and successful recommissioning of the mobile concentrator (MC1) at a new ore body in the Green Cove Springs area in Q1 this year.

Old

Production of rutile and zircon in Q2 was lower compared with the same period in 2002. This was in response to lower production from both the Yarraman and Ibis mines due primarily to difficult mining conditions (including hard cutting) at both sites.

NSW

Coal production and sales were in line with contractual requirements.

Quarter 2
2003
Quarter 2
2002
Year to date
2003
Year to date
2002
Sales Revenue
l WA 145.0 175.3 263.2 273.5
USA 31.2 24.3 50.5 41.9
Qld 15.4 22.8 28.6 42.4
NSW 7.5 8.2 16.3 15.7
Total A\$m 199.1 230.6 358.6 374.0
Capital Expenditure
Total A\$m 27.2 43.2 55.6 70.3
Exploration
Total A\$m 4.9 1.5 7.3 5.4

Iluka's sales revenue, capital and exploration expenditure for the quarter and year to date is summarised in the following table.

Notes

1- All revenues shown are net of hedging

2- All financials remain subject to audit confirmation

3- All financials reflect a 50% interest in Narama Coal and 100% interest in CRL. (Actual interest in CRL is 50.66%)

Exploration Results and Highlights

  • Drilling in the Murray Basin has been concentrated on the Company's NSW tenements $\bullet$ with the initial reconnaissance of the two newly acquired tenements (purchased from Consolidated Broken Hill) now complete. The two drilling rigs were stood down in June for the planned mid year break whilst laboratory data is received and assessed.
  • Drilling in Western Australia continued to focus on and about the Company's $\bullet$ operational sites.
  • Work on the Atlantic coastal plain in the USA concentrated on areas near existing $\bullet$ operations in Florida and Virginia.
  • A comprehensive review of the regional Geology of the Atlantic coastal plain has $\bullet$ generated a more detailed model of the region's exploration potential. Results of this work have identified several new "grassroots" exploration targets for follow up.
  • Drilling Activity
  • $\circ$ Perth Basin 28,793 metres
  • $\circ$ Murray Basin 32,758 metres
  • $\circ$ USA 7,343 metres
  • Tenement applications and relinquishments $\circ$ Nil

2003 Half Year Outlook

The Company expects the first half profit result will be similar to the pre-tax result achieved in the corresponding period in 2002.

However, as previously advised Iluka will be required to provide for a tax expense for this period which will impact on the first half profit result. In addition, the first half results will be impacted by a write-down of US\$2 million for the USA operations based on a revision of the valuation of work in progress stock to accurately reflect current values.

Murray Basin Development Update

Iluka has completed a pre-feasibility study (PFS) for the development of the Douglas minerals sand project (acquired from Basin Minerals during 2002) in the Murray Basin in south west Victoria. The study has focused on refining the original plan to develop the Douglas stage-1 mine near Horsham and a large-scale minerals separation plant near Hamilton to produce finished products in 2005.

Technical work on this option is continuing and the timing of the start up of construction work and first production from the mine is currently planned for late 2003 and late 2004 respectively. As part of this process Iluka is currently participating in the planning approval appeal process for the mineral separation plant. A final decision on the planning approval is expected within the next two months.

In parallel to the PFS, Iluka has also investigated opportunities to optimise mineral processing operations in the Murray Basin, taking into account both short and long-term processing requirements. This work has focused on zircon and rutile processing with the objectives of accelerating the start up of mining and reducing or deferring capital expenditure on processing plant and equipment.

Iluka's management expects to finalise its assessment of these opportunities in time to provide a more detailed analysis at the half year results presentation in August. Management also intends to a take an investment proposal to the Iluka Board later this year.

Mike Folwell Managing Director