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ILUKA RESOURCES LIMITED Annual Report 2011

Feb 22, 2012

65116_rns_2012-02-22_7b174f11-7d74-4585-ad62-adea48f7c21b.pdf

Annual Report

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Iluka Resources Limited ABN 34 008 675 018 ASX Preliminary final report - 31 December 2011

Lodged with the ASX under Listing Rule 4.3A

Results for announcement to the market 2
Preliminary consolidated income statement 15
Preliminary consolidated statement of comprehensive income 16
Preliminary consolidated balance sheet 17
Preliminary consolidated statement of changes in equity 18
Preliminary consolidated statement of cash flows 19
Notes to the preliminary consolidated financial statements 20

The preliminary report is based on Financial Statements which are in the process of being audited.

1

Iluka Resources Limited Commentary on results for the year ended 31 December 2011

Results for announcement to the market

All currencies shown in this report are Australian dollars unless otherwise indicated.

Revenue from ordinaryactivities Up69.2% to $1,631.4m Up69.2% to $1,631.4m
Profit from ordinaryactivities after tax attributable to members Up1,400.8% to $541.8m
Netprofit for theperiod attributable to members Up1,400.8% to $541.8m
Dividends
2011: Final dividend of 55 cents per ordinary share (100% franked).
centsper ordinaryshare(unfranked).
Interim dividend of 20
2010: Final dividend of 8 cents per ordinary share (unfranked).
Key ratios 2011 2010
Basic earningsper share(cents) 130.1 8.6
Free cash flowper share1 (cents) 140.6 14.5
Return on Equity2 (%) 42.5 3.2
Net tangible assetsper share($) 3.65 2.54
Key ratios 2011 2010
Basic earningsper share(cents) 130.1 8.6
Free cash flowper share1 (cents) 140.6 14.5
Return on Equity2 (%) 42.5 3.2
Net tangible assetsper share($) 3.65 2.54

Overview of results

Iluka recorded a profit after tax for the year ended 31 December 2011 of $541.8 million, compared with $36.1 million for the previous corresponding period.

Mineral sands EBITDA was $925.9 million, a 270.1 per cent increase compared with the previous corresponding period. Mineral sands EBIT increased to $737.3 million (2010: $31.6 million).

Mining Area C iron ore royalty earnings (“MAC”) increased by 16.1 per cent to $88.1 million as a result of a 3.2 per cent increase in sales volumes and an 18.9 per cent increase in the average realised AUD iron ore price, offset partially by capacity payments being $4.0 million lower than in the previous corresponding period.

Group EBIT was $790.3 million, compared to $86.1 million in the previous corresponding period.

Profit before tax was $760.7 million (2010: $39.9 million). A net tax expense of $218.9 million was recognised in respect of the profit for the period, an effective tax rate of 28.8 per cent.

Basic earnings per share for the period were 130.1 cents compared to 8.6 cents in the previous corresponding period. The number of shares on issue at 31 December 2011 of 418.7 million was unchanged during the period.

Free cash flow of $589.6 million, compared to $60.7 million in the previous corresponding period reflects a combination of higher operating cash flows and lower capital expenditure. Operating cash flows increased to $706.2 million from $163.6 million in the previous corresponding period.

Net cash at 31 December 2011 was $156.7 million, compared to net debt of $171.0 million at 30 June 2011 with a corresponding gearing ratio (net debt/net debt + equity) of 12.2 per cent and net debt at 31 December 2010 of $312.6 million and a gearing ratio of 21.8 per cent. Undrawn facilities at 31 December 2011 were approximately $406.0 million and cash at bank was $320.7 million. Net cash at 31 January 2012 was $259.3 million.

Dividend

Directors have determined a fully franked final dividend of 55 cents per share, payable on 5 April 2012 with a record date of 9 March 2012.

1 Free cash flow is determined as cash flow before dividends paid in the year

2 Calculated as Net Profit After Tax (“NPAT”) for the year as a percentage of the average monthly shareholders equity over the year

2

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Income statement analysis

Income statement analysis
$ million
Mineral sands revenue
Cash costs of production
Inventory movement
Restructure and idle capacity cash charges
Rehabilitation and holding costs for closed sites
Government royalties
Marketing and selling
Asset sales and other income
Product, technical development & major projects
Exploration expenditure
Mineral sands EBITDA
Depreciation and amortisation
Impairment reversal
Mineral sands EBIT
Mining Area C
Currency hedging and foreign exchange
Corporate and other costs
Group EBIT
Net interest costs and bank charges
Rehabilitation unwind and other finance costs
Profit (loss) before tax
Tax expense
Profit (loss) for the period (NPAT)
Average AUD/USD (cents)
2011 2010 %
change
1,536.7
(628.9)
147.7
(8.5)
(36.2)
(25.2)
(34.5)
7.5
(13.7)
(19.0)
874.4
(543.8)
(2.9)
(13.2)
(10.4)
(17.1)
(24.1)
7.4
(5.6)
(14.5)
75.7
(15.6)
n/a
35.6
(248.1)
(47.4)
(43.2)
1.4
(144.6)
(31.0)
925.9
(224.2)
35.6
250.2
(218.6)
-
270.1
2.6
n/a
737.3
88.1
0.4
(35.5)
31.6
75.9
8.9
(30.3)
2,233.2
16.1
(95.5)
(17.2)
790.3
(8.0)
(21.6)
86.1
(30.9)
(15.3)
817.9
74.1
(41.2)
760.7
(218.9)
39.9
(3.8)
1,806.5
n/a
541.8 36.1 1,400.8
103.2 92.0 12.2

Mineral sands operational results

$ million
Eucla/Perth Basin
Murray Basin
Australia
United States
Exploration & other
Total
Revenue
2011
2010
EBITDA
2011
2010
EBIT
2011
2010
829.2
468.7
571.6
281.4
499.7
119.8
408.2
113.9
440.1
33.7
292.0
0.9
1,400.8
750.1
135.9
124.3
-
-
907.9
233.7
51.9
40.2
(33.9)
(23.7)
732.1
34.6
41.5
23.2
(36.3)
(26.2)
1,536.7
874.4
925.9
250.2
737.3
31.6

[3]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Mineral sands production and sales volumes

2011 2010 % change
Production (kt)
Zircon
Rutile
Synthetic rutile
Total Z/R/SR production
Ilmenite – saleable
Total saleable production volume
Ilmenite – upgraded to synthetic rutile
Cash costs of production ($m)
Unit cash cost per tonne of Z/R/SR produced ($/t)
Sales (kt)
Zircon
Rutile
Synthetic rutile
Total Z/R/SR sales
Ilmenite – saleable
Total sales volume
Revenue ($m)
Unit revenueper tonne of Z/R/SR sold($/t)
601.5
281.3
285.7
1,168.5
459.7
1,628.2
201.9
628.9
538
514.5
265.9
257.7
1,038.1
570.9
1,609.0
1,536.7
1,480
412.9
250.1
347.5
1,010.5
469.0
1,479.5
215.9
543.8
538
478.7
240.0
362.5
1,081.2
373.7
1,454.9
874.4
809
45.7
12.5
(17.8)
15.6
(2.0)
10.1
(6.5)
(15.6)
-
7.5
10.8
(28.9)
(4.0)
52.8
10.6
75.7
82.9

Commentary in respect of the Income statement analysis is provided below:

Mineral sands production

Overall production volumes of zircon, rutile synthetic rutile (“Z/R/SR”) were 158.0 thousand tonnes (15.6 per cent) higher than in the previous corresponding period. In addition to higher Z/R/SR overall tonnes, the increased proportion of zircon (51.5 per cent compared to 40.9 per cent in the previous corresponding period) reflects a full year of processing of zircon rich concentrate from the Jacinth deposit in South Australia.

Mineral sands revenue

Mineral sands revenue increased by $662.3 million (75.7 per cent) compared with the previous corresponding period due mainly to significantly higher prices for all Z/R/SR products, together with an increase in the proportion of zircon in the Z/R/SR sales mix. Australian dollar revenue was influenced adversely by a higher average AUD:USD exchange rate of 103.2 cents compared to 92.0 cents in previous corresponding period.

Cash costs of production

Cash costs of production of $628.9 million were 15.6 per cent higher than the previous corresponding period, however, the increase in cash costs was offset by increased production of Z/R/SR resulting in the unit cash cost of production per tonne of Z/R/SR being unchanged at $538 per tonne.

[4]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Inventory movement

Inventory of concentrate and finished product has increased due to a scheduled build of concentrate stockpiles in the Murray Basin prior to the planned transition to the Woornack, Rownack and Pirro (“WRP”) deposits in the first half of 2012, reduced processing of concentrate at Narngulu in the fourth quarter associated with Iluka’s production response to an anticipated short term softening in zircon demand and an increase of finished goods stocks of $70.8 million which also includes the effect of slowing zircon sales volumes in the fourth quarter, as previously reported.

Restructure and idle capacity cash charges

The charges relate to the impending change in operations in the Murray Basin (Victoria) from production at Douglas and Kulwin to the WRP operation and the reversal of prior period charges which are no longer required following the resumption of mining at Eneabba and continued production of synthetic rutile at Narngulu, both in the Mid-West of Western Australia.

Rehabilitation and holding costs for closed sites

The majority of the charge relates to a $33.9 million increase in the rehabilitation provision for the former operation in Florida following a reassessment of the remaining work required. The balance of the charge relates mainly to maintenance and other costs for closed sites in Western Australia, including the Eneabba mining and the Narngulu synthetic rutile operations prior to their resumption in the fourth quarter. The charge in the previous corresponding period was mainly for increased closure costs in Florida.

Government royalties and marketing costs

Government royalties increased with higher sales volumes and prices. Marketing and selling costs, including fixed port charges, reflect higher sales volumes, increased marketing administration and transport costs for material in overseas warehouses.

Product, technical development and exploration

The increased costs reflect the commitment to new product development, including research and development activity in respect of new synthetic rutile products, and an increase in exploration activity in Australia and overseas.

Depreciation and amortisation

The increase of $5.6 million reflects a full period charge for the Jacinth-Ambrosia and Kulwin operations that were both commissioned during the previous corresponding period.

Impairment reversal

The amount relates to the depreciated value of impairment charges recognised in 2005 during development of the Murray Basin operation and also for the Cataby deposit. The reversal reflects significant increases in forecast product prices and an upgrade to the Cataby reserve announced in the fourth quarter.

Mining Area C

Iron ore sales volumes increased 3.2 per cent to 44.6 million dry metric tonnes. The average AUD realised price upon which the royalty is payable increased by 18.9 per cent from the previous corresponding period. The EBIT contribution of $88.1 million includes $1.0 million of annual capacity payments for production increases in the year to 30 June (2010: $5.0 million) as production was stable following the expansion of the Area C operation by BHP Billiton in early 2009 and the subsequent ramp-up in production volumes.

[5]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Currency hedging and foreign exchange

Currency hedging and foreign exchange reflects no hedge gains in the year, following the delivery of the final hedge contracts in the previous corresponding period.

Corporate and other

Corporate costs were $5.2 million higher than the previous corresponding period, due mainly to increases in remuneration incentive costs reflecting improved business performance and increased investment in human resources to support the development of the group.

Interest and rehabilitation unwind

The decrease in net interest costs reflects lower drawn debt than the previous corresponding period, lower margins payable on variable rate debt and a significant increase in cash held on deposit. Higher rehabilitation unwind costs reflect changes in the timing of rehabilitation expenditure in future years.

Tax expense

The income tax expense of $218.9 million is at an effective tax rate of 28.8 per cent, as the significance of lower tax rates in the United States and additional tax deductions for research and development claims on the effective rate reduces given the significant increase in pre-tax profits.

[6]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Movement in NPAT

ILUKA NPAT 2011 vs 2010

==> picture [429 x 182] intentionally omitted <==

----- Start of picture text -----

A$M
900
736.5 16.6
800 4.1 45.5 35.6 12.2
700 (52.1) (13.7)
(84.4) (5.6)
600
541.8
500 (215.1)
400
300
200
64.3
100 36.1
(38.1)
0
2010 Mix Volume Price FX Ilm & Oth Unit costs Min Sand D&A Impair MAC Corp Interest Tax 2011
NPAT Other NPAT
----- End of picture text -----

Commentary in respect of each bar in the NPAT waterfall is provided below:

Z/R/SR sales mix (+ve $64.3 million)

Z/R/SR sales volumes for the period include a higher proportion of zircon and lower proportion of synthetic rutile than in the previous corresponding period.

Z/R/SR sales volumes (-ve $38.1 million)

The amount reflects the impact of the lower Z/R/SR sales volumes using the average margin achieved for all product sales in the previous corresponding period.

Z/R/SR sales price (+ve $736.5 million)

Significantly higher average prices than the previous corresponding period for all products.

Z/R/SR foreign exchange (-ve $84.4 million)

The impact of higher spot exchange rates than in the previous corresponding period on Z/R/SR revenue. Foreign exchange impacts on operating costs are included in the overall movement in unit costs.

Ilmenite and other products (+ve $4.1 million)

Increased volume of ilmenite sales, mainly offset by lower byproduct sales.

Z/R/SR unit cost of sales (+ve $45.5 million)

Lower unit cash costs of production for those products sold during the period versus the previous corresponding period. The benefit reflects production efficiencies following the ramp up of Jacinth-Ambrosia and Murray Basin Stage 2 to full operating capacity.

Mineral sands other costs (-ve $52.1 million)

The higher costs are due mainly to an increase in rehabilitation charges for the former Florida operation of $33.9 million, along with higher government royalties and marketing costs associated with higher sales volumes.

[7]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Depreciation and amortisation (-ve $5.6 million)

The increased charges compared to the previous corresponding period are due mainly to a full year charge for the Jacinth-Ambrosia and Kulwin operations that were both commissioned during the previous corresponding period.

Impairment (+ve $35.6 million)

Reversal of prior period impairments relating to Murray Basin assets and the Cataby ore body due to improved project economics.

MAC (+ve $12.2 million)

Iron ore royalties increased due to a 3.2 per cent increase in sales volumes to 44.6 million DMT and an 18.9 per cent increase in realised AUD iron ore prices. MAC capacity payments, before tax, of $1.0 million were $4.0 million lower than in the previous corresponding period

Corporate and hedge (-ve $13.7 million)

The higher costs are due mainly to no hedge gains in the year, following the delivery of final hedge contracts in the previous corresponding period, higher remuneration incentive costs reflecting improved business performance and increased investment in human resources to support the development of the group.

Interest (+ve $16.6 million)

Net interest expenses reduced due to lower average net debt levels and lower average interest rates than in the previous corresponding period, offset partially by higher rehabilitation unwind costs.

Tax (-ve $215.1 million)

The variance reflects the tax effect of the improved earnings compared to the previous corresponding period.

[8]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Balance sheet, cash flow and net debt

Balance sheet by operation - $ million

31 December 2011 E/PB MB US MAC Corp Group 2010
Receivables
Inventories
Payables and accruals
Employee and other provisions
Rehabilitation provisions
Property, plant & equipment
Intangibles
116.3
222.2
(49.6)
(10.8)
(293.4)
739.8
-
101.9
189.5
(58.1)
(12.6)
(79.7)
645.9
-
14.1
14.4
(9.0)
(8.6)
(53.8)
36.4
-
18.9
-
-
-
-
-
6.7
4.9
-
(9.7)
(11.1)
-
8.3
-
256.1
426.1
(126.4)
(43.1)
(426.9)
1,430.4
6.7
164.8
257.6
(94.5)
(30.7)
(347.4)
1,425.0
7.1
Capital employed 724.5 786.9 (6.5) 25.6 (7.6) 1,522.9 1,381.9
Net tax liability (asset)
Net debt (cash)
Total equity
144.9
(156.7)
1,534.7
(55.3)
312.6
1,124.6
Net funding 1,522.9 1,381.9

Key points:

  • Higher receivables are associated mainly with the significant increases in product prices during 2012. Receivables from mineral sands sales of $213.2 million represents approximately 31 days sales, compared to 42 days for the previous corresponding period.

  • Higher inventories reflect an increase in stores (up $15.3 million to $43.0 million), concentrate stocks (up $82.5 million to $222.2 million) and finished product stocks (up $70.8 million to $160.9 million).

  • Higher stores inventory includes supplies of ilmenite from external sources that will be used for synthetic rutile production. The higher concentrate value is associated with the stockpile of material to maintain output at the Murray Basin operations during the transition to the Woornack, Rownack, Pirro (“WRP”) deposits in the first half of 2012.

  • Higher finished product stocks include the impact of lower zircon sales volumes in the fourth quarter combined with high production volumes in the second half of 2011.

  • Higher rehabilitation provisions reflect the reassessment of the remaining work associated with the closure of Florida and Kulwin and expansion at the new operations of WRP and Tutunup South

  • Property, plant and equipment values include the impact of the impairment reversals relating to Murray Basin assets and the Cataby ore body and increases associated with mine closure activities.

  • Net cash of $156.7 million at 31 December 2011 includes $320.7 million of cash on hand.

  • The net tax liability represents mainly tax payable in Australia of $145.7 million, due in the first half of 2012. The level of tax payable relative to the tax expense of $218.9 million reflects the utilisation of brought forward losses in Australia and the United States.

[9]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Movement in net cash (debt) - $ million

Opening net cash (debt)
Operating cash flow
MAC royalty
Exploration
Interest (net)
Tax
Capital expenditure
Asset sales
Share purchases
Free cash flow
Dividends
Net cash flow
Exchange revaluation of USD net debt
(Decrease)/increase in net cash (debt)
Closing net cash (debt)
1st Half
2010
2nd Half
2010
1st Half
2011
2nd Half
2011
(382.1)
43.9
19.8
(7.6)
(12.3)
(1.5)
(94.9)
5.3
-
(439.0)
119.7
44.1
(10.3)
(17.1)
-
(22.3)
3.7
(9.8)
(312.6)
212.7
42.8
(8.9)
(10.4)
(5.0)
(48.7)
1.5
(16.3)
(171.0)
493.5
47.5
(14.7)
(0.5)
(7.5)
(93.8)
2.4
(5.0)
(47.3)
-
108.0
-
167.7
(33.5)
421.9
(83.5)
(47.3)
(9.6)
108.0
18.4
134.2
7.4
338.4
(10.7)
(56.9) 126.4 141.6 327.7
(439.0) (312.6) (171.0) 156.7

Operating cash flow

Operating cash flow in 2011 reflects the significant increase in realised prices of all major products in the period offset partially by a $226.1 million increase in working capital which in turn was due mainly to higher receivables, reflecting higher sales prices and the timing of sales in the fourth quarter, higher inventory levels due to a build in concentrate production in the Murray Basin in advance of the move to WRP deposits and lower zircon sales volumes in the fourth quarter.

MAC royalty

MAC cash flows in the first half of 2011 were higher than the previous corresponding period due to higher realised prices for iron ore.

Capital expenditure

Capital expenditure of $142.5 million in the year was mainly for the development of the Tutunup South mine in Western Australia, commissioned in June 2011 and for the WRP development in Murray Basin. Payments for the first half of 2010 included $81.5 million associated with the completion of construction and commissioning of the Kulwin and Jacinth-Ambrosia projects.

Share purchases

On-market purchases associated with the group’s equity based incentive plans.

Dividends

A 2010 final dividend of 8 cents per share and a 2011 interim dividend of 20 cents per share, both unfranked, were paid to shareholders on 6 April 2011 and 5 October 2011 respectively.

[10]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Eucla/Perth Basin Operations (South Australia/Western Australia)

2011 2010 % change
Production volumes
Zircon
Rutile
Synthetic rutile
Ilmenite – saleable
kt
kt
kt
kt
323.0
56.4
285.7
171.6
197.1
51.7
347.5
160.7
63.9
9.1
(17.8)
6.8
Total saleable production kt 836.7 757.0 10.5
Ilmenite – upgradeable to synthetic rutile kt 102.4 215.9 (52.6)
Unit cash cost of production – saleable product
Unit cash cost of production – zircon/rutile/SR
Mineral Sands revenue
Cash cost of production
Inventory movements
Restructure, idle capacity and closed sites
Government royalties
Marketing and technical costs
Asset sales and other income
EBITDA
Depreciation & amortisation
Impairment reversal (Cataby)
EBIT
$/t
$/t
$m
$m
$m
$m
$m
$m
$m
$m
$m
$m
$m
356 405 12.0
503 514 2.1
829.2
(334.7)
27.7
(0.2)
(9.6)
(16.0)
3.3
468.6
(306.6)
(9.5)
(15.0)
(9.8)
(10.0)
2.1
76.9
(9.2)
n/a
98.7
2.0
(60.0)
57.1
499.7
(64.0)
4.4
119.8
(86.1)
-
317.1
25.7
n/a
440.1 33.7 1,205.9

Key points:

  • Eucla/Perth Basin Operations include mining at Jacinth-Ambrosia (South Australia), processing at the Narngulu mineral separation plant and synthetic rutile production at Narngulu and Capel (Western Australia).

  • Production of saleable product increased from the previous corresponding period due to a full year of mining at Jacinth-Ambrosia, which ramped up to full capacity over the course of the previous corresponding period, offset partially by no saleable product from the Eneabba mine which was idled in mid 2010 and resumed production late in 2011. Lower synthetic rutile production was due to the use of the SR03 kiln for research and development trials for part of the year and also a major maintenance outage on that kiln prior to its restart on a three year production campaign in the fourth quarter.

  • Lower unit cash costs of production reflect the transition of mining from Eneabba to Jacinth-Ambrosia which is also evident in the increased higher value zircon volumes.

  • Restructure, idle capacity and closed sites costs include holding and maintenance costs for idled sites such as Eneabba. In the previous corresponding period these were mainly redundancy costs associated with the idling of the remaining mining operations at Eneabba during 2010.

  • Higher marketing and technical costs include research and development activities associated with synthetic rutile production.

  • Lower depreciation and amortisation charges follow the idling of production at Eneabba at the end of the previous corresponding period, offset partially by a full period of depreciation and amortisation for the Jacinth-Ambrosia operation.

[11]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Murray Basin Operations (Victoria)

2011 2010 % change
Production volumes
Zircon
Rutile
Ilmenite – saleable
kt
kt
kt
218.2
224.9
-
157.6
198.4
56.8
38.5
13.4
n/a
Total saleable production
Ilmenite – upgradeable to synthetic rutile
kt
kt
443.1
99.5
412.8
-
7.3
n/a
Unit cash cost of production – saleable product
Unit cash cost of production – zircon/rutile
Mineral Sands revenue
Cash cost of production
Inventory movements
Restructure and idle capacity
Government royalties
Marketing and technical costs
Asset sales and other income
EBITDA
Depreciation & amortisation
Impairment reversal
EBIT
$/t
$/t
$m
$m
$m
$m
$m
$m
$m
$m
$m
$m
$m
541 445 (21.4)
541 517 (4.8)
571.6
(239.8)
112.7
(9.7)
(15.6)
(11.3)
0.3
281.5
(183.9)
32.3
(1.0)
(7.3)
(7.5)
(0.2)
103.1
(30.4)
248.9
(870.0)
(113.7)
(50.7)
n/a
408.2
(147.4)
31.2
113.9
(113.0)
-
258.5
(30.4)
n/a
292.0 0.9 n/a

Key points:

  • Production increased from the previous corresponding period due to a full year of operation at Douglas and Kulwin, following the commissioning of the Kulwin mine in the previous corresponding period.

  • Ilmenite production from the Murray Basin in 2011 is classified as upgradeable following the successful research and development activities which have enabled this material to be a synthetic rutile feedstock. Production in 2010 was sold on a spot basis and prior to that the material was considered to be of no value and was returned to the mine.

  • Cash costs of production increased, as expected, with a full period of operations at Kulwin. The unit cash costs of zircon/rutile production, however, increased by only 4.8 per cent from the previous corresponding period reflecting the higher strong production performance of the Kulwin mine. Cash costs of production, also include costs associated with the planned build of concentrate inventory (an increase of $55.5 million over the year) in advance of the transition to WRP so as to enable the Hamilton MSP to continue to operate at capacity.

  • The inventory movement reflects the increased concentrate stocks referred to above and higher zircon stocks reflecting the initial impacts of a softening in demand in the fourth quarter.

  • The increase in depreciation and amortisation reflects a full period of operation at the Kulwin and Echo operations, both of which commenced in the previous corresponding period.

[12]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

Australian Operations

The mineral sands operations in Australia have become increasingly integrated over the past two years and are now managed as a single operation, as depicted in the table below.

2011 2010 % change
Production volumes
Zircon
Rutile
Synthetic rutile
Ilmenite – saleable
kt
kt
kt
kt
541.2
281.3
285.7
171.6
354.7
250.1
347.5
217.5
52.6
12.5
(17.8)
(21.1)
Total saleable production
Ilmenite – upgradeable to synthetic rutile
kt
kt
1,279.8
201.9
1,169.8
215.9
9.4
(6.5)
Unit cash cost of production – saleable product
Unit cash cost of production – zircon/rutile/SR
Mineral Sands revenue
Cash cost of production
Inventory movements
Restructure, idle capacity and closed sites
Government royalties
Marketing and technical costs
Asset sales and other income
EBITDA
Depreciation & amortisation
Impairment reversal
$/t
$/t
$m
$m
$m
$m
$m
$m
$m
$m
$m
$m
416 419 0.9
518 515 (0.6)
1,400.8
(574.5)
140.4
(9.9)
(25.2)
(27.3)
3.6
750.1
(490.5)
22.8
(16.0)
(17.1)
(17.5)
1.9
86.7
(17.1)
515.8
38.1
(47.4)
(56.0)
89.5
907.9
(211.4)
35.6
233.7
(199.1)
-
288.5
(6.2)
n/a
EBIT $m 732.1 34.6 2,015.9

[13]

Iluka Resources Limited Commentary on results for the year ended 31 December 2011 (Continued)

United States Operations (Virginia)

United States Operations (Virginia)
2011 2010 % change
Production volumes
Zircon
Ilmenite – saleable
kt
kt
60.3
288.1
58.2
251.5
3.6
14.6
Total saleable production kt 348.4 309.7 12.5
Unit cash cost of production – saleable product
Mineral Sands revenue
Cash cost of production
Inventory movements
Closed sites
Marketing and technical costs
Asset sales and other income
EBITDA
Depreciation & amortisation
EBIT
$/t
$m
$m
$m
$m
$m
$m
$m
$m
$m
156 172 9.3
135.9
(54.4)
7.3
(34.8)
(2.1)
-
124.3
(53.3)
(25.7)
(7.6)
(1.2)
3.7
9.4
(2.1)
n/a
n/a
(75.0)
n/a
51.9
(10.4)
40.2
(17.0)
29.2
38.8
41.5 23.2 79.1

Key points:

  • Lower unit cash costs of production reflect the operation running at capacity during the period, whereas in the previous corresponding period the mineral separation plant resumed full operations in the first quarter and mining operations resumed full production in July 2010, following decisions to reduce production during the global economic crisis.

  • Higher sales revenue is due mainly to higher zircon prices. Inventory levels since mid 2010 have been minimal with sales generally matching production; the inventory increase in 2011 reflects the lower zircon sales in the fourth quarter.

  • Costs for closed sites are mainly associated with higher rehabilitation costs for the former Florida operation ($33.9 million) following the completion of work to assess the extent of remaining tasks to complete the remediation of the site.

  • Lower depreciation and amortisation results from an increase in mine lives compared to the previous corresponding period.

[14]

Iluka Resources Limited Preliminary consolidated income statement For the year ended 31 December 2011

2011 2010
Notes $m $m
Revenue 3 1,631.4 964.1
Other income 4 7.9 9.0
Expenses 5 (842.8) (885.8)
Interest and finance charges (15.2) (33.0)
Rehabilitation and restoration unwind (20.6) (14.3)
Total finance costs 5 (35.8) (47.3)
Profit before income tax 760.7 39.9
Income tax expense 7 (218.9) (3.8)
Profit for the year attributable to owners 541.8 36.1
Cents Cents
Earnings per share attributable to ordinary equity holders
Basic earnings per share 130.1 8.6

The above preliminary consolidated income statement should be read in conjunction with the accompanying notes.

15

Iluka Resources Limited Preliminary consolidated statement of comprehensive income For the year ended 31 December 2011

Profit for the year
Other comprehensive income
Currency translation of US operation
Hedge of net investment in US operation, net of tax
Actuarial (losses) gains on defined benefit plans, net of tax
Changes in fair value of foreign exchange cash flow hedges, net of tax
Other comprehensive loss for the year
Total comprehensive income for the year attributable to owners
2011
$m
2010
$m
541.8
36.1
(0.2)
(6.9)
0.4
6.7
(4.4)
0.6
-
(3.6)
(4.2)
(3.2)
537.6
32.9

The above preliminary consolidated statement of comprehensive income should be read in conjunction with the accompanying notes.

16

Iluka Resources Limited Preliminary consolidated balance sheet As at 31 December 2011

2011 2010
Notes $m $m
ASSETS
Current assets
Cash and cash equivalents 320.7 30.1
Receivables 256.1 164.8
Inventories 376.2 201.0
Current tax receivable 0.5 -
Total current assets 953.5 395.9
Non-current assets
Inventories 49.9 56.6
Property, plant and equipment 1,430.4 1,425.0
Intangible assets 6.7 7.1
Deferred tax assets 13.3 55.3
Total non-current assets 1,500.3 1,544.0
Total assets 2,453.8 1,939.9
LIABILITIES
Current liabilities
Payables 136.7 103.7
Interest-bearing liabilities - 29.5
Provisions 82.0 54.9
Current tax liabilities 145.7 -
Total current liabilities 364.4 188.1
Non-current liabilities
Interest-bearing liabilities 164.0 313.3
Provisions 377.7 313.9
Deferred tax liabilities 13.0 -
Total non-current liabilities 554.7 627.2
Total liabilities 919.1 815.3
Net assets 1,534.7 1,124.6
EQUITY
Contributed equity 6 1,102.0 1,108.3
Reserves 16.4 20.4
Retained profits (losses) 416.3 (4.1)
Total equity 1,534.7 1,124.6

The above preliminary consolidated balance sheet should be read in conjunction with the accompanying notes.

17

Iluka Resources Limited Preliminary consolidated statement of changes in equity For the year ended 31 December 2011

Notes
Balance at 1 January 2010
Adjustment on adoption of AASB 2008-8
Restated total equity at the beginning of the financial year
Profit for the year
Changes in fair value of foreign exchange hedges, net of tax
Currency translation of US operation
Hedge of net investment in US operation, net of tax
Actuarial gains on retirement benefit obligations, net of tax
Transfer of asset revaluation reserve
Other comprehensive income
Total comprehensive income
Transactions with owners in their capacity as owners:
Transfer of shares to employees
Share-based payments, net of tax
Purchase of treasury shares, net of tax
Balance at 31 December 2010
Profit for the year
Currency translation of US operation
Hedge of net investment in US operation, net of tax
Actuarial losses on retirement benefit obligations, net of tax
Other comprehensive income
Total comprehensive income
Transactions with owners in their capacity as owners:
Transfer of shares to employees
6
Share-based payments, net of tax
Purchase of treasury shares, net of tax
6
Dividends paid
Balance at 31 December 2011
Attributable to owners of
Iluka Resources Limited
Contributed
equity
$m
Reserves
$m
Retained
earnings
$m
Total
equity
$m
1,114.4
19.9
(39.0)
1,095.3
-
2.1
(2.1)
-
1,114.4
22.0
(41.1)
1,095.3
-
-
36.1
36.1
-
(3.6)
-
(3.6)
-
(6.9)
-
(6.9)
-
6.7
-
6.7
-
-
0.6
0.6
-
(0.3)
0.3
-
-
4.1
(0.9)
3.2
-
(4.1)
37.0
32.9
1.1
(1.1)
-
-
-
3.6
-
3.6
(7.2)
-
-
(7.2)
(6.1)
2.5
-
(3.6)
1,108.3
20.4
(4.1)
1,124.6
-
-
541.8
541.8
-
(0.2)
-
(0.2)
-
0.4
-
0.4
-
-
(4.4)
(4.4)
-
0.2
(4.4)
(4.2)
-
0.2
537.4
537.6
8.5
(8.5)
-
-
-
4.3
-
4.3
(14.8)
-
-
(14.8)
-
-
(117.0)
(117.0)
(6.3)
(4.2)
(117.0)
(127.5)
1,102.0
16.4
416.3
1,534.7

The above preliminary consolidated statement of changes in equity should be read in conjunction with the accompanying notes.

18

Iluka Resources Limited Preliminary consolidated statement of cash flows For the year ended 31 December 2011

2011 2010
Notes $m $m
Cash flows from operating activities
Receipts from customers 1,455.2 940.4
Payments to suppliers and employees (749.0) (776.8)
706.2 163.6
Interest received 5.1 1.1
Interest paid (16.0) (30.5)
Income taxes paid (12.5) (1.5)
Exploration expenditure (23.6) (17.9)
Mining Area C royalty receipts 90.3 63.9
Net cash inflow from operating activities 9 749.5 178.7
Cash flows from investing activities
Payments for property, plant and equipment (142.5) (117.2)
Sale of property, plant and equipment 3.9 9.0
Net cash outflow from investing activities (138.6) (108.2)
Cash flows from financing activities
Repayment of borrowings (312.7) (116.4)
Proceeds from borrowings 130.7 -
Purchase of treasury shares (21.3) (9.8)
Dividends paid (117.0) -
Net cash outflow from financing activities (320.3) (126.2)
Net increase (decrease) in cash and cash equivalents 290.6 (55.7)
Cash and cash equivalents at 1 January 30.1 86.3
Effects of exchange rate changes on cash and cash equivalents - (0.5)
Cash and cash equivalents at 31 December 320.7 30.1

The above preliminary consolidated statement of cash flows should be read in conjunction with the accompanying notes.

19

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011

1 Summary of significant accounting policies

The accounting policies adopted are consistent with those of the previous financial year.

2 Segment information

(a) Description of segments

Operating segments are reported in a manner that is consistent with the internal reporting provided to the Managing Director, who is considered the chief operating decision maker, for the purpose of making decisions regarding the allocation of resources and the monitoring of performance. Cash, debt and tax balances are managed at a group level together with exploration and other corporate activities and are not allocated to segments. The segments are unchanged from those at 31 December 2010, except for the introduction of Australia ("AUS"), being an aggregate of Eucla/Perth Basin ("E/PB") and Murray Basin ("MB").

Eucla/Perth Basin ("E/PB") comprises the integrated mineral sands mining and processing operations in Western Australia and South Australia. Material is mined from various deposits in the South West and Mid West of Western Australia (Perth Basin), together with the Jacinth-Ambrosia deposit in South Australia (Eucla Basin) which was commissioned in 2010. The mined material is processed predominantly at facilities in the South West and Mid West of Western Australia to produce saleable products.

Murray Basin ("MB") comprises the integrated mineral sands mining and processing operations in Victoria, including the Murray Basin Stage 2 development which was commissioned in 2010.

Australia ("AUS") The mineral sands operations in Australia have become increasingly integrated over the past two years and are now managed as a single operation. Accordingly, operational performance of the Eucla/Perth Basin and Murray Basin operations are reported as a combined Australia segment.

United States ("US") comprises the integrated mineral sands mining and processing operations in Virginia and the closed former operations in Florida.

Mining Area C ("MAC") comprises a deferred consideration iron ore royalty interest over certain mining tenements operated by BHP Billiton Iron Ore.

Where finished product capable of sale to a third party is transferred between operating segments, the transfers are made at arms length prices. Any transfers of intermediate products between operating segments are made at cost.

(b) Segment information

There have been no transfers of finished goods between segments in the current or prior years.

2011
Total segment sales to external customers
Total segment result
Segment assets
Segment liabilities
Depreciation and amortisation expense
E/PB
MB
AUS
US
MAC
Total
$m
$m
$m
$m
$m
$m
829.2
571.6
1,400.8
135.9
-
1,536.7
421.0
291.7
712.7
40.3
88.1
841.1
1,078.3
937.3
2,015.6
64.9
25.6
2,106.1
353.7
150.4
504.1
71.4
-
575.5
64.0
147.4
211.4
10.4
0.4
222.2

20

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011 (continued)

2 Segment information (continued)

(b) Segment information (continued)
2010
Total segment sales to external customers
Total segment result
Segment assets
Segment liabilities
Depreciation and amortisation expense
E/PB
MB
AUS
US
MAC
Total
$m
$m
$m
$m
$m
$m
468.7
281.4
750.1
124.3
-
874.4
21.8
(0.9)
20.9
22.7
75.9
119.5
981.4
771.8
1,753.2
63.3
27.7
1,844.2
343.1
71.8
414.9
37.4
-
452.3
86.1
113.0
199.1
17.0
0.4
216.5

Segment revenue is derived from sales to external customers domiciled in various geographical regions. Details of segment revenue by location of customers are as follows:

Asia
Europe
North America
Australia
Other Countries
Segment sales to external customers
Hedging gains
Sale of goods
2011
$m
2010
$m
745.5
386.3
442.6
178.2
327.1
216.2
2.0
44.2
19.5
49.5
1,536.7
874.4
-
12.2
1,536.7
886.6

Revenue of $195.7 million is derived from one external customer from all mineral sands segments, which individually account for greater than 10 per cent of segment revenue (2010: revenue of $168.7 million was derived from one external customer from all mineral sands segments).

Segment result is reconciled to the profit before income tax as follows:

Segment result
Hedging gains
Interest income
Other income
Marketing and selling costs
Corporate and other costs
Depreciation
Product and technical development costs
Exploration expenditure
Interest and finance charges
Net foreign exchange gains (losses)
Ineffective gains of changes in fair value of cash flow hedges
Profit before income tax
841.1
119.5
-
12.2
6.2
1.1
3.8
1.8
(6.9)
(5.4)
(35.5)
(30.3)
(2.3)
(2.5)
(11.9)
(5.7)
(19.0)
(14.5)
(15.2)
(33.0)
0.4
(4.9)
-
1.6
760.7
39.9

21

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011 (continued)

2 Segment information (continued)

(b) Segment information (continued)

Total segment assets and total segment liabilities are reconciled to the balance sheet as follows:

Segment assets
Corporate assets
Cash and cash equivalents
Deferred tax assets
Current tax receivable
Total assets as per the balance sheet
Segment liabilities
Corporate liabilities
Deferred tax liabilities
Current tax liabilities
Interest-bearing liabilities
Total liabilities as per the balance sheet
2011
$m
2010
$m
2,106.1
1,844.2
13.2
10.3
320.7
30.1
13.3
55.3
0.5
-
2,453.8
1,939.9
575.5
452.3
20.9
20.3
13.0
-
145.7
-
164.0
342.7
919.1
815.3

3 Revenue

Sales revenue
Sale of goods
Other revenue
Royalty income
Interest
2011
$m
2010
$m
1,536.7
886.6
88.5
76.3
6.2
1.1
94.7
77.4
1,631.4
964.1

22

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011 (continued)

4 Other income

Net gain on sale of land
Net gain on disposal of property, plant and equipment
Sundry income
Net ineffective gains from changes in fair value of cash flow hedges
Foreign exchange gains
2011
$m
2010
$m
1.9
0.8
1.0
3.3
4.6
3.3
-
1.6
0.4
-
7.9
9.0

5 Expenses

Expenses
Cash costs of production
Depreciation
Amortisation
Inventory movement
Cost of sales of goods
Restructure and idle capacity charges
Rehabilitation and holding costs for closed sites
Impairment reversal (a)
Government royalties
Marketing and selling
Technical support, product development and major projects
Exploration expenditure
Corporate and other costs
Foreign exchange losses
Finance Costs
Interest charges
Bank fees and similar charges
Amortisation of deferred borrowing costs
Rehabilitation and restoration unwind
2011
$m
2010
$m
628.9
543.8
141.5
136.9
83.1
82.1
(147.7)
2.9
705.8
765.7
8.5
13.2
36.2
10.4
(35.6)
-
25.2
17.1
34.5
24.1
13.7
5.6
19.0
14.5
35.5
30.3
-
4.9
842.8
885.8
12.1
29.7
2.1
2.3
1.0
1.0
20.6
14.3
35.8
47.3

(a) Impairment reversal

The impairment reversal relates to the Murray Basin operations and the Cataby deposit. Both were originally impaired in 2005.

23

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011 (continued)

6 Contributed equity

(a) Share capital
Ordinary shares - fully paid
Treasury shares
2011
Shares
2010
Shares
2011
$m
2010
$m
418,701,360
418,701,360
1,120.0
1,120.0
(2,269,590)
(3,220,149)
(18.0)
(11.7)
416,431,770
415,481,211
1,102.0
1,108.3

(b) Movements in ordinary share capital

There have been no movements in share capital since 7 May 2009.

(c) Treasury shares

Treasury shares are shares in Iluka Resources Limited held for the purpose of issuing shares under the Directors, Executives and Employees Share Acquisition Plan.

Balance at 1 January 2010
Acquisition of shares, net of tax
Employee share issues, net of tax
Balance at 31 December 2010
Acquisition of shares, net of tax
Employee share issue, net of tax
Balance at 31 December 2011
Number of
shares
$m
1,904,380
5.6
1,721,133
7.2
(405,364)
(1.1)
3,220,149
11.7
1,498,791
14.8
(2,449,350)
(8.5)
2,269,590
18.0

(d) Dividend reinvestment plan

The Company has a dividend reinvestment plan ("DRP"). Under the plan, the Directors can invite eligible holders of ordinary shares to elect to have all or part of their dividend entitlements satisfied by the issue of new ordinary shares rather than by being paid in cash. In 2010, the DRP was suspended until further notice.

24

Iluka Resources Limited Notes to the preliminary consolidated financial statements

31 December 2011 (continued)

7 Income tax

(a) Income tax expense

Current tax
Deferred tax
Over-provided in prior years
2011
$m
2010
$m
158.5
-
64.4
7.6
(4.0)
(3.8)
218.9
3.8

(b) Numerical reconciliation of income tax expense to prima facie tax payable

Profit before income tax expense
Tax at the Australian tax rate of 30% (2010: 30%)
Tax effect of amounts which are not deductible (taxable) in calculating taxable
income:
Australian research and development and investment allowance
US tax concessions
Other items
Difference in overseas tax rates
Over-provision in prior years
Income tax expense
2011
$m
2010
$m
760.7
39.9
228.2
12.0
(1.3)
(2.7)
(1.6)
-
0.9
0.2
226.2
9.5
(3.3)
(1.9)
(4.0)
(3.8)
218.9
3.8

(c) Tax expense relating to items of other comprehensive income

Changes in fair value of foreign exchange cash flow hedges
Currency translation of US operation
Actuarial gains/(losses) on retirement benefit obligation
-
1.5
-
0.7
(1.2)
-
(1.2)
2.2

(d) Franking Credits

Franking credits available for future years based on a tax rate of 30 per cent

(2010: 30 per cent) 145.7 -

The above amounts include adjustments that will arise from the payment of current income tax in Australia as provided for in these financial statements.

25

Iluka Resources Limited Notes to the preliminary consolidated financial statements 31 December 2011 (continued)

8 Contingent liabilities

Bank guarantees

The consolidated entity has negotiated a number of bank guarantees in favour of various government authorities and service providers to meet its obligations under exploration and mining tenements. At 31 December 2011, the total value of performance commitments and guarantees was $106.0 million (2010: $103.6 million).

Native title

There is some risk that native title, as established by the High Court of Australia's decision in the Mabo case, exists over some of the land over which the consolidated entity holds tenements or over land required for access purposes. It is impossible at this stage to quantify the impact, if any, which these developments may have on the operations of the consolidated entity.

Other claims

In the course of its normal business, the consolidated entity occasionally receives claims arising from its operating activities. In the opinion of the Directors, all such matters are covered by insurance or, if not covered, are without merit or are of such a kind or involve such amounts that would not have a material adverse effect on the operating results or financial position of the consolidated entity if settled unfavourably.

9 Reconciliation of profit after income tax to net cash inflow from operating activities

Profit for the year
Depreciation and amortisation
Exploration capitalised
Net gain on disposal of property, plant and equipment
Net exchange differences and other
Rehabilitation and restoration unwind
Non-cash share-based payments expense
Amortisation of deferred borrowing costs
Impairment reversal
Non-cash rehabilitation expense for closed sites
Change in operating assets and liabilities
Increase in receivables
(Increase) decrease in inventories
Decrease in derivatives
Decrease in net deferred tax
Increase (decrease) increase in payables
Increase in provisions
Increase in net current tax liability
Net cash inflow from operating activities
2011
$m
2010
$m
541.8
36.1
224.6
219.0
(5.2)
(4.3)
(2.9)
(4.1)
2.7
(5.2)
20.6
14.3
6.0
4.1
1.0
1.0
(35.6)
-
34.6
-
(92.4)
(62.0)
(168.6)
2.6
-
10.8
59.5
4.5
9.9
(38.7)
6.7
0.6
146.8
-
749.5
178.7

26