Skip to main content

AI assistant

Sign in to chat with this filing

The assistant answers questions, extracts KPIs, and summarises risk factors directly from the filing text.

FLETCHER BUILDING LIMITED Annual Report 2012

Sep 23, 2012

64902_rns_2012-09-23_a4c14554-2fb1-4c80-8072-6f50b325bef5.pdf

Annual Report

Open in viewer

Opens in your device viewer

==> picture [42 x 21] intentionally omitted <==

CONNECTED FOR STRENGTH

Fletcher Building Annual Review 2012

The creation of our built

environment starts with natural resources. Stone is crushed for aggregate, cement and concrete. Forestry off cuts are harvested to be turned into timber boards. Gypsum is re�ined into plaster. Building products are created: pipes, roo�ing tiles, wallboards and reinforcing and cladding materials.

These in turn are used to form the infrastructure and buildings of the communities in which we operate around the world.

Fletcher Building is there – from the fundamental process of quarrying, to the construction of complex infrastructure and building projects. We have more than 50 businesses delivering building products, construction material and services across New Zealand, Australia, Asia, North America, Europe and the South Pacific. Connected across products, brands, people, and responsive to opportunities in times of growth. Built up over a century to create enduring value for our shareholders, customers and communities.

==> picture [578 x 365] intentionally omitted <==

----- Start of picture text -----

Connected for growth.
Winstone Aggregates’ Hunua quarry in South Auckland, New Zealand, has been in operation since 1956.
----- End of picture text -----

From the Chairman and Chief Executive

Weaker market conditions impact earnings.

Formica plant in Bilbao, Spain, and a $74 milMark Adamson was appointed to replace lion reduction in the carrying value of the Jonathan Ling upon Jonathan’s retirement at the end of insulation business in Australia. Net earnSeptember. Mark is currently the chief executive of the ings before restructuring and impairment Laminates & Panels division and has achieved outstandcharges were $317 million, 12 percent ing results at Formica, lifting its operating performance $185m lower than for the prior year. every year despite extremely diffi cult market conditions. Net earnings for the 2012 fi nancial year. Operating earnings (earnings The board believes Mark’s ability to deliver continued before interest and tax) were $403 operational performance improvements and to also idenmillion, 18 percent lower than the $492 million achieved in the tify and execute strategies for profi table growth make him ideally placed to lead the company through this per prior year, while operating earnnext period. ings before restructuring and For the year ahead, our fi nancial performance will 34c share impairment charges were $556 depend on how the New Zealand and Australian building Dividend for the 2012 fi nancial year, with million, 7 percent lower than for and construction sectors perform. a fi nal dividend of 17 cents per share. the previous year. In New Zealand, a continued modest improvement in Pleasingly, cashfl ow from operations house building is anticipated, assisted by low interest rates was $448 million, 11 percent higher than and increased new housing construction in Canterbury. for last year. Total group revenues of $8,873 Commercial and infrastructure construction levels are Message from Mark Adamson. million were 20 percent higher due to the not expected to improve materially, although the cominclusion of a full year of Crane revenues. mencement of several signifi cant infrastructure projects The result refl ected diffi cult trading envishould lift earnings in 2014. ronments in the New Zealand and Australia markets. In Australia, the trend in residential construction In New Zealand, activity levels in residential and comactivity is unclear, with some risk that activity levels will mercial construction continued to be depressed. Further decline further. Commercial construction not associated seismic activity disrupted rebuilding work in Canterbury, with the resources and mining sector is likely to remain and there was a slowdown in infrastructure spending. subdued, while infrastructure expenditure is expected to

==> picture [102 x 67] intentionally omitted <==

==> picture [102 x 67] intentionally omitted <==

==> picture [102 x 68] intentionally omitted <==

==> picture [102 x 68] intentionally omitted <==

==> picture [102 x 67] intentionally omitted <==

----- Start of picture text -----

Ralph Waters & Jonathan Ling
Chairman & Chief Executive
----- End of picture text -----

==> picture [102 x 67] intentionally omitted <==

Message from Mark Adamson.

This year has again been one of challenging economic conditions. A year ago, we were looking ahead with some caution as to the likely activity levels in our key markets. Unfortunately, our caution was exceeded by the reality of continued global uncertainty, a weak recovery in New Zealand and an ongoing decline in Australian construction activity.

In Australia, the trend in residential construction activity is unclear, with some risk that activity levels will decline further. Commercial construction not associated with the resources and mining sector is likely to remain subdued, while infrastructure expenditure is expected to remain steady. Trading conditions in North America are expected to remain fl at to slightly positive. No recovery is anticipated for Europe overall, but continued growth is expected in China and South-East Asia.

==> picture [33 x 35] intentionally omitted <==

In Australia, residential construction continued to slow throughout the year, and the high Australian dollar adversely impacted businesses exposed to import competition. Despite these challenges, several divisions reported improved results. Crane had operating earnings of $106 million in its fi rst full year of ownership. The Concrete division increased its earnings from its Australian operations due to the strength of the infrastructure sector and improved operational performance. Formica continued to deliver improved operating earnings, through growth in Asia and from improved economic conditions and operating performance in North America.

While we did not meet the fi nancial performance targets we set for the company at the beginning of the year, the underlying performance of the businesses was satisfactory given the conditions we have faced. Beyond this, excellent progress was made in a number of areas. Importantly, the repairs in Canterbury being carried out by Fletcher Construction Earthquake Recovery (EQR) gained substantial momentum and by the end of the year we had completed in excess of 20,000 full-scope house repairs.

For 2013, a signifi cant increase in earnings from the current level would require a marked improvement in residential and commercial construction levels, particularly in New Zealand and Australia. Operational performance improvement initiatives will continue to be pursued across the group to maximise earnings and cash generation irrespective of the business cycle.

Fletcher Building is a great company with an excellent portfolio of businesses, and I am excited by the potential that I see for the future. My immediate challenge will be to continue delivering on the strategies that we have been pursuing over the past few years. In particular, our aim is to grow earnings from our current portfolio of businesses through operational performance improvements, regardless of the economic cycle. Beyond this, I’m keen that we continue to explore selective opportunities for further investment in new businesses, bolt-on acquisitions and organic growth of our existing businesses.

The integration of Crane was completed during the year, and the business has performed well in its fi rst full year within the group.

Total return to shareholders for the year was -27 percent. This was caused by a decline in the share price between 1 July 2011 and 30 June 2012, off set in part by the 34 cents in dividends paid during the year. Investor sentiment towards the building materials sector in general has been negative over the past 12 months and Fletcher Building’s share price movement has been consistent with its peer companies across Australia.

Net earnings for the 2012 fi nancial year were $185 million, compared with $283 million in the 2011 fi nancial year. The result included restructuring and impairment charges totalling $132 million after tax. Costs of $38 million were incurred in restructuring the Laminex business, $20 million in closure costs for the

==> picture [94 x 20] intentionally omitted <==

Mark Adamson Appointed CEO from 1 October 2012

Ralph Waters Jonathan Ling Chairman of Directors CEO & Managing Director

Fletcher Building Annual Review 2012

THE YEAR IN BRIEF

==> picture [365 x 402] intentionally omitted <==

----- Start of picture text -----

Connected for returns.
Iplex pipe being installed on the Wimmera Mallee Pipeline Project.
Iplex pipelines operates 11 manufacturing facilities in Australia,
including a new AU$28m site, opened in August 2012.
----- End of picture text -----

Building Products

The Building Products division reported operating earnings excluding restructuring and impairment charges of $72 million, down by 35 percent on the $111 million earned in the prior year. Operating earnings in the plasterboard and insulation businesses declined as a result of lower volumes, while the insulation business was also impacted by the continued over-supply of insulation products in Australia as well as by increased imports.

Following a strategic review of the Australian insulation business, a restructuring and impairment charge of $74 million after tax was incurred due to the write-down of goodwill, the write-off of stock and a reduction in the value of its brands.

A $3 million gain on the sale of the Australian access flooring business was recorded during the year. Operating earnings for the roof tiles business decreased by 24 percent. Volumes were higher in Africa and the USA, flat in Asia, and lower in New Zealand and European markets.

==> picture [186 x 120] intentionally omitted <==

==> picture [46 x 41] intentionally omitted <==

Earnings in the plasterboard and insulation businesses declined as a result of lower volumes.

Concrete

Operating earnings increased by $5 million to $130 million as a result of continuing operational improvements, cost reductions and efficiency gains in all key areas of the business.

Operating earnings from the New Zealand operations were $56 million, the same as for the prior year. Revenues were up by 3 percent, with most product volumes similar or slightly stronger except cement and masonry. Market share for all core products was stable.

In Australia, the pipeline and quarry businesses performed well with combined operating earnings increasing by $5 million to $74 million. Earnings from the pipeline products business increased due to two newly acquired businesses as well as by means of a range of pricing initiatives and operational enhancements. The quarry business in Australia recorded a strong result, benefiting from a favourable sales mix and improved margins. A variety of pricing and productivity initiatives were also implemented during the year.

==> picture [187 x 123] intentionally omitted <==

==> picture [55 x 49] intentionally omitted <==

Operating earnings increased to $130 million due to operational improvements, cost reductions and efficiency gains.

Construction

The Construction division’s operating earnings for the year were $50 million, down by 17 percent on the prior year.

The construction backlog was $1,094 million as at the end of June 2012.

In addition the company is the preferred contractor on two further contracts which, if they proceed, would add a further $837 million to the backlog.

Activity levels as project manager for the Earthquake Commission (EQC) have increased significantly with in excess of 22,000 full-scope home repairs now completed. In addition, over 46,000 emergency repairs and 17,000 winter heat installations have been carried out. Progress with the alliance to repair the Christchurch infrastructure, of which Fletcher Construction is one of five contractors involved, has been slower than expected. Earnings from residential house sales were up by 35 percent on the prior year as a result of increased sales. This has been due to an improved sales mix predominantly in the Stonefields development in Auckland.

==> picture [186 x 118] intentionally omitted <==

==> picture [186 x 30] intentionally omitted <==

----- Start of picture text -----

ASB North Wharf
New Zealand
----- End of picture text -----

==> picture [55 x 50] intentionally omitted <==

The construction backlog was $1,094 million as at the end of June 2012.

Crane

This has been the first full year of Crane ownership. Operating earnings were $106 million on revenues of $2,393 million. Pipelines’ operating earnings were $59 million. Australian revenues increased over the prior year, with demand from the coal seam gas, resources, civil and rural sectors offsetting the decline in building activity. In New Zealand, year-on-year revenues were flat.

Trade distribution’s operating earnings were $37 million. In Australia, flat to declining activity in residential and commercial building was partly offset by increased revenues from the resources sector. In New Zealand, trading conditions remained difficult, although the South Island demand improved, and the business traded around break-even.

Operating earnings in the Industrial Products businesses were $11 million with cost and productivity enhancements offsetting declines in the manufacturing sector. At year-end, the Austral Wright Metals and Mico Metals businesses were sold, with anticipated sale proceeds of approximately $70 million.

==> picture [186 x 118] intentionally omitted <==

==> picture [46 x 50] intentionally omitted <==

Operating earnings were $106 million on revenues of $2,393 million.

Helping to repair 100,000 homes in Canterbury.

Fletcher EQR is providing high-quality repairs to earthquake-damaged homes, on behalf of the EQC. Our responsibility, under contract with EQC, is to project-manage the repair of earthquake damage while complying with the relevant building codes and statutory requirements.

In July 2012, Fletcher EQR completed its 20,000[th] full-scope repair under the Canterbury Home Repair Programme. This was a true milestone on a unique and challenging journey. That’s remarkable in itself, but even more so when the other work that has been carried out is taken into consideration. Accredited contractors, subcontractors and staff have installed 17,000 heating systems and fi nished 46,000 emergency repairs also, which vary in nature. In round numbers, that’s more than 80,000 tasks completed – every one of which helps a customer directly and moves the community one step closer to recovering from the earthquakes. There’s a long road still to travel, being only a fi fth of the way through the full-scope repairs. For the past few months, Fletcher EQR has been preparing to tackle the larger and more complex jobs. Momentum has continued to build, and thanks to the expansion of the hub network and contractor base, the run rate has increased to 100 completions per day.

This rate might decline over the next few months as the major repairs are undertaken, with the average size of each job increasing signifi cantly and each one therefore taking longer to fi nalise. The best measure of the run rate is the total payments made to contractors. In recent times, this has reached $60 million per month, and is likely to rise further.

==> picture [382 x 172] intentionally omitted <==

==> picture [382 x 228] intentionally omitted <==

----- Start of picture text -----

Connected to Christchurch.
Fletcher Construction Earthquake Recovery.
----- End of picture text -----

Financial snapshot.

Total shareholder return (percentage)

==> picture [165 x 297] intentionally omitted <==

----- Start of picture text -----

05 06 07 08 09 10 11 12
Return on funds (percentage)
05 06 07 08 09 10 11 12
61.4
40.2 42.0
24.5
14.1 14.2
–42.9 –27
29.3
26.1
24.8
19.0
12.7
10.6
7.3
3.4
----- End of picture text -----

Operating cashfl ow ($million)

Distribution

PlaceMakers’ revenues were fi ve percent lower than the prior year’s at $813 million, with operating earnings declining by 31 percent to $27 million. Earnings were impacted by the low level of residential house building and increased competitor activity which combined to negatively impact gross margins, particularly in the second half of the year.

Despite the competitive intensity, market shares were maintained across most regions. Continued improvement in operational performance resulted in costs declining by two percent, and inventory decreased by eight percent at year-end. Restructuring was undertaken during the year to align the branch network to trading conditions, with the closure of three branches and other branches relocated to optimise their appeal to trade customers.

The frame and truss manufacturing businesses were restructured during the year to create greater organisational focus on cost and quality, and two manufacturing sites were closed also.

==> picture [185 x 117] intentionally omitted <==

==> picture [185 x 30] intentionally omitted <==

----- Start of picture text -----

PlaceMakers Frame & Truss
New Zealand
----- End of picture text -----

Earnings were impacted by the low level of residential house building and increased competitor activity.

==> picture [55 x 44] intentionally omitted <==

Laminates & Panels

Formica’s operating earnings before restructuring and impairment charges were $71 million, 27 percent higher than the $56 million earned in the prior year. The improved result was due to ongoing operational improvements and effi ciency gains as well as increased revenue in North America and Asia. Volumes in North America were up by fi ve percent, down eight percent in Europe and up by 11 percent in Asia. Prices and margins were generally maintained across all regions and improved in some instances.

Laminex’s operating earnings before restructuring and impairment charges were $68 million, 39 percent lower than for the prior year. Australian revenues were nine percent lower and New Zealand revenues were down by 11 percent compared to the previous year. Demand for lower-margin commodity products increased as the business focused on other sectors to mitigate the impact of slowing residential and commercial markets. Pricing initiatives were introduced during the year to recover input cost increases, but the continued decline in market activity made this more challenging as the year progressed.

==> picture [186 x 118] intentionally omitted <==

==> picture [186 x 30] intentionally omitted <==

----- Start of picture text -----

Laminex 180fx large scale design
Australia
----- End of picture text -----

==> picture [50 x 49] intentionally omitted <==

Formica’s improved result was due to ongoing operational improvements and eff iciency gains.

Steel

The Steel division recorded operating earnings for the year of $48 million, down by 42 percent on the prior year. Earnings in the rollforming and coated businesses declined by 36 percent to $37 million. Rollforming volumes were particularly soft in Australia, and New Zealand volumes were lower than last year but improved in the final quarter.

Market conditions for the long-steel business were extremely difficult with earnings decreasing by 58 percent to $5 million. New Zealand domestic volumes were up by 20 percent due to market share gains but margins were lower. Intense import competition in the Australian market resulted in poor margins on longsteel exports from New Zealand.

Operating earnings in the distribution and services businesses declined by 54 percent to $6 million. Earnings from the steel reinforcing business were significantly lower driven by low volumes and increased price competition from imports. Although the earnings of the distribution business decreased for the year overall, margins improved in the second half.

==> picture [186 x 117] intentionally omitted <==

==> picture [186 x 30] intentionally omitted <==

----- Start of picture text -----

Paci�ic Steel
New Zealand
----- End of picture text -----

Market conditions for the long-steel business were extremely diff icult with earnings decreasing by 58 percent.

==> picture [49 x 45] intentionally omitted <==

==> picture [164 x 121] intentionally omitted <==

----- Start of picture text -----

05 06 07 08 09 10 11 12
560
533 522
479 483 448
434
402
----- End of picture text -----

Gearing (percentage)

==> picture [164 x 123] intentionally omitted <==

----- Start of picture text -----

05 06 07 08 09 10 11 12
44.4
40.1
37.1 35.4
33.8
31.1
26.8
22.2
----- End of picture text -----

Interest cover (times)

==> picture [164 x 117] intentionally omitted <==

----- Start of picture text -----

05 06 07 08 09 10 11 12
8.0 8.0
7.7
5.6
4.9 5.1
4.0
3.7
----- End of picture text -----

Fletcher Building Annual Review 2012

OUR PEOPLE

Health & Safety

We have continued to make progress in reducing injury rates across the group. Our primary measure is the Total Recordable Injury Frequency Rate per million employee and contractor hours (TRIFR), and in the last year, this rate has dropped from 10.57 to 8.48. In June 2006, this rate was over 60.

==> picture [185 x 140] intentionally omitted <==

People

The Fletcher Building group employs a diverse workforce comprised of 19,200 people who are based across 40 countries. Our People strategy is focused on developing a strong leadership pipeline, attracting and retaining talent across the group and creating a high-performance and high-engagement workplace that is enhanced by diversity within our workforce.

A reflection of the investment in leadership development was evident during the year with the promotion of the chief executive of the Laminates & Panels division (Mark Adamson) to chief executive officer of Fletcher Building and two of our general managers (Tim Richards and Graham Darlow) to divisional chief executive positions. During the 2012 financial year, more than 1,500 leaders throughout the group participated in leadership development programmes.

One of the most significant challenges over the past 12 months has been the resourcing in Christchurch for the Fletcher EQR team. This team has grown in size to 545 employees. We have also engaged 1,109 accredited contracting firms and have inducted over 16,000 people who will participate in the repair programme.

Board changes

In the past year, we have continued the board succession programme. Kerrin Vautier retired from the board in September 2011, and two new independent directors were appointed to the board during the year. Cecilia Tarrant joined the board last October and Kathryn Spargo, in March this year.

This September we will mark the end of an era when Hugh Fletcher retires from the board, in accordance with planned succession arrangements. Hugh’s retirement ends the last formal link with the Fletcher family that stretches back over 100 years to the very origins of the company in New Zealand. He was chief executive officer of Fletcher Challenge Limited, the forerunner of today’s company, between 1987 and 1997. We would like to especially acknowledge and thank Hugh for his long service to Fletcher Building and wish him well for the future.

==> picture [382 x 316] intentionally omitted <==

----- Start of picture text -----

“We would like
to especially
acknowledge
Hugh Fletcher
for his long
service to
Fletcher
Building and
wish him well
for the future.”
----- End of picture text -----

Dividend Investor information. information.

Directory.

Dividends for the 2012 financial year

Final dividend: 17.0 cents per share

Interim dividend: 17.0 cents per share Total dividend for financial year 2012: 34.0 cents per share

Record and payment dates

The dividend will be paid on 17 October 2012 to holders registered at 5.00 pm Friday 28 September 2012 (NZT). The shares will be quoted on an ex-dividend basis from 24 September 2012 on the ASX and 26 September 2012 on the NZX.

Dividend Reinvestment Plan

Fletcher Building shareholders (excluding those in jurisdictions where the issue of shares is not permitted by law) can participate in a Dividend Reinvestment Plan, under which they have the opportunity to reinvest their dividends in additional shares. The Dividend Reinvestment Plan will be operative for this dividend payment. There will be no discount to the price applied to ordinary shares issued. Documentation for participation is available from the share registry or the website fletcherbuilding.com and must be received by the registry before the record date of Friday 28 September 2012.

The price used to determine entitlements under the Plan is the average of the individual daily volume weighted average sale prices of price-setting trades of the company’s shares sold on the NZX on each of the five business days following the NZX ex-dividend date of 26 September 2012. The new shares will rank equally with existing shares and will be issued on the dividend payment date of 17 October 2012. To participate, please contact the share registry.

Annual shareholders’ meeting

The Annual Shareholders’ Meeting of Fletcher Building Limited will be held in the Level 4 Lounge, Corporate Entry G, South Stand, Eden Park, Reimers Avenue, Mt Eden, Auckland, New Zealand, at 10.30 am on Tuesday 20 November 2012.

Further information online

Details on Fletcher Building, its governance policies and its operations for the year ended 30 June 2012 can be viewed at the Fletcher Building website, at fletcherbuilding.com. This website contains all news releases to the NZX, ASX and other financial presentations made by the company.

Shareholder communications

The company is not required to send printed copies of the annual report and half year review to shareholders. Instead, Fletcher Building sends an annual review which is a summary of the company’s operational and financial activities for the year, although holders can view the reports on the company’s website. In addition, they have a right to receive a copy of these reports on request.

Shareholder enquiries

Changes of address, payment instructions and investment portfolios can be viewed and updated online: www. investorcentre.com/nz . Enquiries may be addressed to the Share Registrar, Computershare Investor Services:

New Zealand

Computershare Investor Services Limited Private Bag 92 119 Auckland 1142 New Zealand

Level 2, 159 Hurstmere Road Takapuna, North Shore City 0622 New Zealand T. +64 9 488 8777 F. +64 9 488 8787 E. [email protected]

Australia

Computershare Investor Services Pty Limited GPO Box 3329 Melbourne, VIC 8080, Australia

Yarra Falls, 452 Johnston Street Abbotsford, VIC 3067, Australia T. 1800 501 366 (within Australia) T. +61 3 9415 4083 (outside Australia) F. +61 3 9473 2009

Other investor enquiries

Fletcher Building Limited Private Bag 92 114 Auckland 1142, New Zealand T. +64 9 525 9000 F. +64 9 525 9032 E. [email protected]

Other information fletcherbuilding.com

Registered offices

New Zealand

Fletcher Building Limited Private Bag 92 114 Auckland 1142 New Zealand

Fletcher House 810 Great South Road Penrose, Auckland 1061 New Zealand T. +64 9 525 9000

Australia

Fletcher Building (Australia) Pty Ltd Locked Bag 7013 Chatswood, DC 2067 NSW 2067 Australia

Level 21, Tower B Zenith Centre 821 Pacific Highway Chatswood, NSW 2067 Australia T. +61 2 8986 0900 ARBN 096 046 936

Please recycle me. Printed on paper that is manufactured under ISO 14001 environmental management system. The pulp is Elemental Chlorine Free.