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Borregaard — Investor Presentation 2014
Mar 11, 2014
3562_iss_2014-03-11_bdd4d021-5b57-44b8-8603-048ada74723f.pdf
Investor Presentation
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Capital Markets Day Part II
Sarpsborg, March 11 2014
Agenda
PART II
• 13:30 - 16:00 - Presentation of site and operations, R&D projects, BALI Demo Plant visit
- Ole Gunnar Jakobsen, Plant Director Sarpsborg Site
- Kristin Misund, R&D Director
- Harald G. Rønneberg, Business Director Exilva
- Gisle Løhre Johansen, SVP R&D and Business Development
- Q&A
- Demonstration of lignin and Exilva product properties
- Visit to BALI Biorefinery Demo Plant
• 16:00 - 17:15 Transfer to Oslo
– Light meal will be served in the bus
Sarpsborg Site
Ole Gunnar Jakobsen Plant Director Sarpsborg Site
Sarpsborg site Site visit and safety information
• Control centre
- No need for safety equipment in this area
- Emergency exits are marked with green lights
- Emergency meeting point in front of the main entrance
• Visit (walk) to the Bali Biorefinery Demo plant
- Safety equipment: helmet/eye protection and visibility vest
- Photos are not allowed (without permission) during the visit
- Stay together with your group
- Emergency meeting point at the main entrance of the Bali Biorefinery Demo plant
- Follow instructions from tour guides wearing yellow helmet and visibility jacket
Sarpsborg site Infrastructure and technology
• Biorefinery with unique technology base
- Calcium sulphite specialty cellulose mill gives the best raw material for downstream biochemicals (lignin, vanillin and bioethanol)
- Plans for further specialisation
- Green energy solutions and new environmental investments in place
- Plans in place to further reduce energy consumption
Sarpsborg site Technology, competence and organisation
• Operational stability and efficiency through state of the art technology and competence development
- Continuous improvement by combining use of new and existing technology with skills development and a flexible organisation
- Strong organisation founded on thoroughness and fact-based decisions
- Changes through involvement of employees and a collaboration culture
Sarpsborg site Process flow and annual production capacity
River Glomma
Innovation Management
Kristin Misund R&D Director
Innovation Management What is innovation?
Innovation is the process of generating and implementing new ideas and solutions increasing the value added to our customers
Innovation Management Business driven innovation model
Innovation Management Scope and priorities
Plan, accomplish and document projects defined and prioritised by the Innovation Management Teams (IMT)
- Development of new
- Processes
- Products
- Applications
- Optimisation of existing
- Processes
- Products
-
Applications
-
Annual R&D and innovation spending approx. 4% of turnover
- Short-term vs long-term projects 40/60
- ~15% of Borregaard's revenues come from new products
Innovation Management IP Strategy
- Each BU has an IP strategy that supports its business strategy
- Typically these IP strategies include the following elements:
Offensive strategy
- Evaluate the value of patenting innovative technology (products, processes, applications) on a regular basis
- Apply for patent protection of selected technologies
- Register selected trademarks and domain names
- Defend, exploit and enforce our IP rights
Defensive strategy
- Ensure that Borregaard does not violate 3rd party valid IP rights
- Freedom-to-Operate analyses conducted at key development stages
- Keep non-patented technology as trade secrets
- Follow approval procedures for external publications
- Maintain strict control of the use of secrecy agreements when exchanging confidential information with 3rd parties
Innovation Management R&D center in Norway – key figures and core competence
| Number of employees | 80 | Organic chemistry | 13 | |
|---|---|---|---|---|
| Number of MSc | 12 | Wood chemistry | 9 | |
| Number of PhD | 28 | Biopolymer chemistry | 6 | |
| Pilot/demo plant personnel | 20 | Physical chemistry | 3 | |
| Analytical chemistry Microbiology |
2 4 |
|||
| Average experience (years) | 10 | Process technology | 3 | |
| Female employees (%) Average age |
40 41 |
|||
- Flexible, experienced and competent
- Unique and strong competence platform
- Attractive working environment
- Specialists and generalists
- Benefitting from each others' core competences
Innovation Management Market oriented R&D organisation
• Market oriented
– Dedicated groups serving the business units and strategic innovation projects
• Combined lab and pilot groups
– Merging production and research culture and knowledge
The Exilva Project
Harald G. Rønneberg Business Director Exilva
The Exilva Project Radical innovation - Innovation in three dimensions
The Exilva Project Product innovation
Exilva® - Key properties
• Ultra high surface area
Exilva® - A performance enhancer
- Rheology modifier
- Stabiliser
- Reinforcer
- Very high water binding capacity
- Completely colourless and odourless
Exilva® - Sustainable and renewable
The Exilva Project Technology and process innovation - Black box
- Technology developed in-house at Borregaard
- Expansion of the pure cellulosic fiber under extreme shear force
- We are determined to protect IP on product, process and applications
- To our knowledge, the first MFC technology that enables production in commercial scale
The Exilva Project Market innovation
Opportunity cloud – a broad market approach
- Borregaard has broad experience within both specialty chemicals and fine chemicals
- Exilva will target niches with high value
- Very high efficiency, low dosages needed
- Superior performance
- Adding value when substituting property modifiers like fumed silica, hydrocolloids like guar and xanthan, and in some cases cellulose based products
- Offering a green, water based solution to applications that currently use chemical solvents
The Exilva Project The first step towards commercialisation
- Exilva has the potential to become a new business area
- First plant to verify market and technology
- Location: Sarpsborg, Norway
- Capacity: approx. 2000 mt
- Investment estimate: 200-400 mNOK
- Decision on investment during 2014
- Construction time: approx. 18 months
The BALI Project
Gisle L. Johansen SVP R&D, Business Development and Fine Chemicals
The BALI project Borregaard value chains
The BALI project Scaling up the BALI concept – Biorefinery Demo
- Demo plant commissioned January 2013
- 135 mNOK investment (total Capex)
- 58 mNOK grant from Innovation Norway
- Minimum size commercially available equipment
- 450 mt biomass processed
- Softwood, hardwood and sugar cane bagasse
- Continuous operations
- Demonstration mission
- Process demonstration and optimisation
- Product qualification
The BALI project BALI Demo - pretreatment step
Biomass feedstock Cellulose
Pretreatment
Lignin raw material water soluble
The BALI project BALI Demo: Enzymatic hydrolysis step
• Feedstock flexible process
- Low cost biomass options are enabled
- Lignin performance and value determined by choice of feedstock
- Significant revenues from both lignin and cellulosic sugars
- Only known 2nd generation bioethanol process with commercially viable lignin raw materials
- Moderate capex
- Significantly lower investment cost compared to traditional sulphite pulp mills
- Enables lignin logistics optimisation
- World wide lignin distribution costs may be reduced
The BALI project BALI – IP status
The BALI process has three layers of IP protection:
• BALI process patents
- Main patent granted in Europe, pending in USA
- Enzymatic hydrolysis of cellulose (pending)
- Multiple lignin application patents
- Trade secrets
- Unique application and market knowledge
The BALI project Development of a business model for the first full scale BALI plant
• Products
– Lignin and bioethanol
• Biomass
– Softwood or bagasse
• Partner selection criteria
- Local presence
- Strategic fit strategic interest in bioethanol or cellulosic sugars
- Willingness to co-invest
- Available brownfield assets
- Process integration opportunities
• Regional selection criteria
- Price and long term availability of biomass
- Lignin market
- Bioethanol market
- Outbound logistics
- Acceptable business environment
The BALI project Global presence and potential areas for the first full scale plant
Partner discussions under secrecy agreements are ongoing inn all 3 regions GO/NO GO decision and region selection late 2014 Production startup approx. 24 months after final investment decision
The BALI project Example: Softwood based BALI plant
Capex elements
repurposing
– Borregaard share of capex dependent on partnership/JV structure
- Ole Gunnar Jakobsen
- Kristin Misund
- Harald G. Rønneberg
- Gisle L. Johansen
The BALI project Demonstration of lignin and Exilva product properties/BALI visit
• Lignin Martin Andresen PhD Group Manager Lignin R&D
• Exilva
Hans Henrik Øvrebø PhD Chief Technology Officer and Group Manager Exilva R&D
• Visit to BALI – Biorefinery Demo Plant Gisle L. Johansen, SVP R&D and Business Development Anders Sjöde, Chief Technology Officer, BALI project
Martin Lersch PhD, Group Manager, BALI project